农业工程学报
農業工程學報
농업공정학보
2013年
18期
16-25
,共10页
贾洪雷%赵佳乐%姜鑫铭%姜铁军%王玉%郭慧
賈洪雷%趙佳樂%薑鑫銘%薑鐵軍%王玉%郭慧
가홍뢰%조가악%강흠명%강철군%왕옥%곽혜
农业机械%设计%试验%秸秆%滑切角%功耗%免耕防堵
農業機械%設計%試驗%秸稈%滑切角%功耗%免耕防堵
농업궤계%설계%시험%갈간%활절각%공모%면경방도
agricultural machinery%design%experiments%straw%slide cutting angle%power consumption%anti-blocking mechanism
针对行间互作和宽窄行交替休闲2种保护性耕作模式缺少配套免耕播种机的现状,该文设计了一种适用于行间互作模式和宽窄行交替休闲模式的免耕播种机防堵装置,其采用组合刀片式结构,具有作业功耗小、秸秆切断率高等优点。通过理论建模和动力学分析相结合的方法对其关键部件秸秆滑切刀片滑切秸秆的过程进行研究,得出秸秆滑切刀片侧切刃最优曲线应为一条等滑切角曲线。通过三因素三水平正交组合试验得出秸秆滑切刀片的最佳参数组合为:作业速度2.1 m/s、耕作深度35 mm、刀片回旋半径为185 mm,并进行验证试验得出秸秆切断率为90.9%,单把刀片功耗为8.15 W。该研究可为适用于行间互作或宽窄行交替休闲耕作模式的免耕播种机设计提供参考。
針對行間互作和寬窄行交替休閒2種保護性耕作模式缺少配套免耕播種機的現狀,該文設計瞭一種適用于行間互作模式和寬窄行交替休閒模式的免耕播種機防堵裝置,其採用組閤刀片式結構,具有作業功耗小、秸稈切斷率高等優點。通過理論建模和動力學分析相結閤的方法對其關鍵部件秸稈滑切刀片滑切秸稈的過程進行研究,得齣秸稈滑切刀片側切刃最優麯線應為一條等滑切角麯線。通過三因素三水平正交組閤試驗得齣秸稈滑切刀片的最佳參數組閤為:作業速度2.1 m/s、耕作深度35 mm、刀片迴鏇半徑為185 mm,併進行驗證試驗得齣秸稈切斷率為90.9%,單把刀片功耗為8.15 W。該研究可為適用于行間互作或寬窄行交替休閒耕作模式的免耕播種機設計提供參攷。
침대행간호작화관착행교체휴한2충보호성경작모식결소배투면경파충궤적현상,해문설계료일충괄용우행간호작모식화관착행교체휴한모식적면경파충궤방도장치,기채용조합도편식결구,구유작업공모소、갈간절단솔고등우점。통과이론건모화동역학분석상결합적방법대기관건부건갈간활절도편활절갈간적과정진행연구,득출갈간활절도편측절인최우곡선응위일조등활절각곡선。통과삼인소삼수평정교조합시험득출갈간활절도편적최가삼수조합위:작업속도2.1 m/s、경작심도35 mm、도편회선반경위185 mm,병진행험증시험득출갈간절단솔위90.9%,단파도편공모위8.15 W。해연구가위괄용우행간호작혹관착행교체휴한경작모식적면경파충궤설계제공삼고。
An anti-blocking mechanism for no-tillage planters was designed, which is suitable to two kinds of tillage modes in Jilin Province:in-row and inter-row tilling alternately and wide-row and narrow-row fallowing alternately. The anti-blocking mechanism, which works in a passive way, is placed in front of the opener and has a combined blades structure. Eight slide cutting blades are fixed on a blade disc and the adjacent blades are mounted on each side of the disc respectively. When it works, the blade disc travels along with the tractor and rotates about the blade shaft under the action of the soil resistance. The side cutting blade only cuts off the stalk in a slide cutting way without crushing, thus both the rotational speed and power consumption of the blade can be reduced. Stalks can be cut off effectively when the tillage depth is not more than 60 mm through an optimal design of the curve of the side cutting edge of the slide cutting blade. The orthogonal combination experiments of three factors and three levels were conducted taking the working speed, rotational speed and rotational radius of the blade as the experimental factors by using Design-Expert software. The mechanism had advantages of lower power consumption and better soil-penetrating performance. The slide cutting process of stalks was studied by a combination of theoretical modeling and dynamic analysis, and the optimal curve of the side cutting edge was obtained. From this study we conclude that, 1) The optimal curve of the side cutting edge is a curve with equal side cutting angle, and the optimal working quality of the mechanism can be obtained when the static slide cutting angle at any point of the side cutting edge is 57°. 2) The orthogonal combination experiments of three factors and three levels showed that the order of significance of influence of the factors on the stalk-cutting rates was the tillage depth, the rotational radius of the blade and the working speed;the order of significance of influence of the factors on power consumption of single blade was the rotational radius of the blade, the tillage depth and the working speed. 3) The optimal parameter combination of the side cutting blade is that working speed of 2.1 m/s, tillage depth of 53 mm and rotational radius of 185 mm. Verification testing indicated that the stalk-cutting rate was 90.9%and the power consumption of a single blade was 8.15 W. This study can provide a reference for the design of no-till planters.