流体机械
流體機械
류체궤계
FLUID MACHINERY
2014年
5期
25-30
,共6页
毕刚%李根生%沈忠厚%黄中伟%李浩
畢剛%李根生%瀋忠厚%黃中偉%李浩
필강%리근생%침충후%황중위%리호
径向水平井%自进式旋转射流钻头%导向叶轮%流场特性
徑嚮水平井%自進式鏇轉射流鑽頭%導嚮葉輪%流場特性
경향수평정%자진식선전사류찬두%도향협륜%류장특성
radial horizontal well%self-propelled conicaljetbit%oriented lmpeller%flow field characteristics
为解决径向水平井钻进过程中破岩效率和自进能力的问题,设计了一种自进式旋转射流钻头。运用数值模拟方法,采用RN G k-ε湍流模型对所设计射流钻头的内外流场进行了三维流动特性分析,并分析了射流钻头结构参数对喷嘴流场特性的影响规律,进一步优化了自进式旋转射流钻头。结果表明,自进式旋转射流喷嘴外流场的轴心速度在喷嘴中心线上的速度最大,随着径向半径的增大,轴向速度迅速减小;切向速度沿喷嘴径向呈现出经典的“N”形分布,有利于增大射流破碎岩石的深度和破碎面积;径向速度呈轴对称分布,存在明显的漫流层,有助于岩屑的脱离;自进式旋转射流钻头导向叶轮的螺距和导叶数量,对射流速度有着重要的影响;喷嘴直径对射流流场特性的影响较大。经过优化,得到射流钻头的叶轮螺距16mm,导叶数为2,喷嘴直径为1mm。
為解決徑嚮水平井鑽進過程中破巖效率和自進能力的問題,設計瞭一種自進式鏇轉射流鑽頭。運用數值模擬方法,採用RN G k-ε湍流模型對所設計射流鑽頭的內外流場進行瞭三維流動特性分析,併分析瞭射流鑽頭結構參數對噴嘴流場特性的影響規律,進一步優化瞭自進式鏇轉射流鑽頭。結果錶明,自進式鏇轉射流噴嘴外流場的軸心速度在噴嘴中心線上的速度最大,隨著徑嚮半徑的增大,軸嚮速度迅速減小;切嚮速度沿噴嘴徑嚮呈現齣經典的“N”形分佈,有利于增大射流破碎巖石的深度和破碎麵積;徑嚮速度呈軸對稱分佈,存在明顯的漫流層,有助于巖屑的脫離;自進式鏇轉射流鑽頭導嚮葉輪的螺距和導葉數量,對射流速度有著重要的影響;噴嘴直徑對射流流場特性的影響較大。經過優化,得到射流鑽頭的葉輪螺距16mm,導葉數為2,噴嘴直徑為1mm。
위해결경향수평정찬진과정중파암효솔화자진능력적문제,설계료일충자진식선전사류찬두。운용수치모의방법,채용RN G k-ε단류모형대소설계사류찬두적내외류장진행료삼유류동특성분석,병분석료사류찬두결구삼수대분취류장특성적영향규률,진일보우화료자진식선전사류찬두。결과표명,자진식선전사류분취외류장적축심속도재분취중심선상적속도최대,수착경향반경적증대,축향속도신속감소;절향속도연분취경향정현출경전적“N”형분포,유리우증대사류파쇄암석적심도화파쇄면적;경향속도정축대칭분포,존재명현적만류층,유조우암설적탈리;자진식선전사류찬두도향협륜적라거화도협수량,대사류속도유착중요적영향;분취직경대사류류장특성적영향교대。경과우화,득도사류찬두적협륜라거16mm,도협수위2,분취직경위1mm。
A novel self-propelled conical jet bit was designed to settle the problem of rock breaking efficiency and self-propelled ability.The 3D flow characteristics of flow fields inside and outside the designed jet bit were analyzed based on numerical method and RNG k-εturbulent model.Furthermore,the influence of the jet bit structural parameters on flow field characteristics of the jet nozzle was investigated for optimizing the novel jet bit.The experimental results show that the maximum axial velocity of flow field outside the nozzle is on the centerline of the nozzle and the axial velocity rapidly drops with the increase of radial radius.The tangential velocity along the nozzle radial shows classical “N”pattern distribution,which is beneficial for producing larger rock breaking area and depth.The radial velocity exhibits axial-symmetric distribution and has an obvious cross flow layer in favor of cleaning the cuttings.The number of guide vane and the screw pitch of the oriented impeller for the jet bit have a significant in-fluence on jet velocity.In addition,the nozzle diameter has great effect on flow field characteristics of the jet flow.After optimi-zation,the value of the screw pitch is 16mm,the number of guide vane is 2 and the nozzle diameter is 1mm.