塑性工程学报
塑性工程學報
소성공정학보
JOURNAL OF PLASTICITY ENGINEERING
2014年
3期
58-62
,共5页
邓将华%王威%江星莹%詹艳然
鄧將華%王威%江星瑩%詹豔然
산장화%왕위%강성형%첨염연
电磁辅助成形%铜箔%微冲孔%弹性介质
電磁輔助成形%銅箔%微遲孔%彈性介質
전자보조성형%동박%미충공%탄성개질
electromagnetic assisted forming%brass foil%micro-piecing%elastic medium
为实现铜箔微冲孔,以弹性体作为传力介质,采用试验方法研究弹性介质材料、厚度及驱动片厚度等参数对电磁辅助微冲孔的影响。结果表明,硅胶和聚氨酯橡胶适合于电磁辅助微冲孔,最佳厚度分别为3.0 mm和1.0 mm ;驱动片厚度对磁场渗透和运动速度有较大影响。板料厚度相同时,微孔直径越小冲孔越困难,需要的能量越大;板料厚度越薄,相同能量下可冲出直径越小的孔;通过合理控制工艺参数,电磁辅助成形技术可在20μm的铜箔上冲出直径500μm的微孔。
為實現銅箔微遲孔,以彈性體作為傳力介質,採用試驗方法研究彈性介質材料、厚度及驅動片厚度等參數對電磁輔助微遲孔的影響。結果錶明,硅膠和聚氨酯橡膠適閤于電磁輔助微遲孔,最佳厚度分彆為3.0 mm和1.0 mm ;驅動片厚度對磁場滲透和運動速度有較大影響。闆料厚度相同時,微孔直徑越小遲孔越睏難,需要的能量越大;闆料厚度越薄,相同能量下可遲齣直徑越小的孔;通過閤理控製工藝參數,電磁輔助成形技術可在20μm的銅箔上遲齣直徑500μm的微孔。
위실현동박미충공,이탄성체작위전력개질,채용시험방법연구탄성개질재료、후도급구동편후도등삼수대전자보조미충공적영향。결과표명,규효화취안지상효괄합우전자보조미충공,최가후도분별위3.0 mm화1.0 mm ;구동편후도대자장삼투화운동속도유교대영향。판료후도상동시,미공직경월소충공월곤난,수요적능량월대;판료후도월박,상동능량하가충출직경월소적공;통과합리공제공예삼수,전자보조성형기술가재20μm적동박상충출직경500μm적미공。
In order to realize the micro-piecing of brass foil , the effects of the material and thickness of elastic medium , the thick-ness of driver plate on electromagnetic assisted micro-piecing were investigated by the experiments with elastic body as force trans-mission medium . The results show that the silicone and the polyurethane rubber are suitable for the electromagnetic assisted mi-cro-piecing . The optimum thickness of the silicone is 3.0mm and the one of the polyurethane rubber is 1.0mm . The thickness of the driver plate has a significant effect on the penetration of the magnetic field and the movement velocity of the driver plate . With the same foil thickness ,it is more difficult to piece the smaller diameter hole because more energy is needed .With the decrease of the driver plate thickness , the smaller diameter hole can be punched at the same energy . Under the reasonable process parame-ters , the hole diameter of 500μm can be punched using the thickness of 20μm copper foil by the electromagnetic assisted micro-piecing process .