CAJ | 학술논문

针对封头生产过程中存在的劳动强度大、产品质量差、生产成本高、环境污染等问题，提出了一种基于大直径、重载荷、大变形坯料板的新型自动定心、上料和成型封头码垛自动化设备设计方案。该方案根据液压机结构及生产特点，采用上下料布局于液压机两侧，并设计了坯料车、上料、定心、取料和下料系统；依据坯料板和成型封头外形特点，设计了不同的吸盘结构和上下料方式，并与封头压制工艺相结合，实现自动化生产。实践应用表明该封头自动上下料及码垛设备不仅具有安全可靠、自动化程度高、降低工人劳动强度等特点，而且可有效提高作业效率，提高产品质量。
침대봉두생산과정중존재적노동강도대、산품질량차、생산성본고、배경오염등문제，제출료일충기우대직경、중재하、대변형배료판적신형자동정심、상료화성형봉두마타자동화설비설계방안。해방안근거액압궤결구급생산특점，채용상하료포국우액압궤량측，병설계료배료차、상료、정심、취료화하료계통；의거배료판화성형봉두외형특점，설계료불동적흡반결구화상하료방식，병여봉두압제공예상결합，실현자동화생산。실천응용표명해봉두자동상하료급마타설비불부구유안전가고、자동화정도고、강저공인노동강도등특점，이차가유효제고작업효솔，제고산품질량。
To solve the problems of high labor intensity, poor product quality, high cost, environmental pollu-tion in the production process of head enterprise, proposed one automation equipment design scheme of new automatic centering,feeding and forming head palletizing automation based on large diameter, heavy load, deformation blank, and according to the structural and production characteristics of hydraulic pressure, adopt the layout of loading and unloading distribute the both sides of hydraulic pressure. And design the flat car, loading,centering,fetching and un-loading system, design the different structural characteristics of sucker and mode of loading and unloading based on the characteristics of blank and forming head, realize the automatic production combined with the head pressing process . Through the practice application show tha the equipment of head automatic loading and unloading and pallet-izing is not only safe and reliable, high automation, reduce the labor intensity, but also greatly improve work efficien-cy, improve product quality.