机床与液压
機床與液壓
궤상여액압
MACHINE TOOL & HYDRAULICS
2014年
5期
45-48,115
,共5页
冼灿标%齐水冰%孙友松%李连和%李可%李惠萌
冼燦標%齊水冰%孫友鬆%李連和%李可%李惠萌
승찬표%제수빙%손우송%리련화%리가%리혜맹
交流伺服电动机%直驱泵控液压机%节能设计
交流伺服電動機%直驅泵控液壓機%節能設計
교류사복전동궤%직구빙공액압궤%절능설계
AC servo motor%Direct drive pump-controlled servo hydraulic press%Energy-saving design
直驱泵控伺服液压机采用定量泵和交流永磁同步电机作为动力单元,该伺服液压系统依靠改变电机转速实现系统流量调节,从而实现对液压系统的控制。与传统的阀控系统相比,具有体积小、高效节能、可靠性高等特点,是目前电液驱动技术发展的一个新方向。以拉深工艺为例,分析系统的节能原理,进行了普通液压机和伺服液压机能耗对比的试验研究。分析泵控伺服液压机的主要节能环节:容积调速、待机停止。通过样机试验可得:直驱泵控伺服液压机比普通多功能拉深液压机节约了20%以上的能量。
直驅泵控伺服液壓機採用定量泵和交流永磁同步電機作為動力單元,該伺服液壓繫統依靠改變電機轉速實現繫統流量調節,從而實現對液壓繫統的控製。與傳統的閥控繫統相比,具有體積小、高效節能、可靠性高等特點,是目前電液驅動技術髮展的一箇新方嚮。以拉深工藝為例,分析繫統的節能原理,進行瞭普通液壓機和伺服液壓機能耗對比的試驗研究。分析泵控伺服液壓機的主要節能環節:容積調速、待機停止。通過樣機試驗可得:直驅泵控伺服液壓機比普通多功能拉深液壓機節約瞭20%以上的能量。
직구빙공사복액압궤채용정량빙화교류영자동보전궤작위동력단원,해사복액압계통의고개변전궤전속실현계통류량조절,종이실현대액압계통적공제。여전통적벌공계통상비,구유체적소、고효절능、가고성고등특점,시목전전액구동기술발전적일개신방향。이랍심공예위례,분석계통적절능원리,진행료보통액압궤화사복액압궤능모대비적시험연구。분석빙공사복액압궤적주요절능배절:용적조속、대궤정지。통과양궤시험가득:직구빙공사복액압궤비보통다공능랍심액압궤절약료20%이상적능량。
Direct drive pump-controlled servo hydraulic press which combines the fixed displacement pump and permanent-mag-net motor together is a new electromechanical integration power unit of energy-saving. This hydraulic servo system is controlled by dif-ferent pump's flow,which is realized by changing the speed of the motor. Comparing with the traditional valve-controlled system,it has the advantages of small volume,energy saving,high efficiency,high reliability. So it is considered to be a new direction of electric-hy-draulic drive technology. Taking the drawing process as example,based on the principle of energy conservation,the energy comparison experimental study of ordinary hydraulic and servo hydraulic was carried out. The servo controlled hydraulic pump main energy saving loops:volume control,standby stops,were analyzed. The prototype testing results indicate that the direct drive pump-controlled servo hydraulic press saves over 20% energy compared to the traditional hydraulic press.