中国材料进展
中國材料進展
중국재료진전
MATERIALS CHINA
2012年
12期
1-11
,共11页
孙晓峰%金涛%周亦胄%胡壮麒
孫曉峰%金濤%週亦冑%鬍壯麒
손효봉%금도%주역주%호장기
单晶高温合金%强化机理%定向凝固%各向异性
單晶高溫閤金%彊化機理%定嚮凝固%各嚮異性
단정고온합금%강화궤리%정향응고%각향이성
single crystal superalloy%mechanism of strengthening%directional solidification%anisotropy of properties
单晶高温合金因具有较高的高温强度、优异的蠕变与疲劳抗力以及良好的抗氧化性、抗热腐蚀性、组织稳定性和使用可靠性,广泛应用于涡轮发动机等先进动力推进系统涡轮叶片等部件。由于采用定向凝固工艺消除了晶界,单晶高温合金明显减少了降低熔点的晶界强化元素,提高了合金的初熔温度,能够在较高温度范围进行固溶和时效处理,其高温强度比等轴晶和定向柱晶高温合金也大幅度提高。经过几十年的发展,单晶高温合金已经在合金设计方法、组织结构与力学性能关系、纯净化冶炼工艺和定向凝固工艺等方面取得了重要进展。从单晶高温合金成分特点、合金元素作用、强化机理、力学性能各向异性、凝固过程及缺陷控制、单晶制备工艺等方面,简要介绍了单晶高温合金的主要研究进展。
單晶高溫閤金因具有較高的高溫彊度、優異的蠕變與疲勞抗力以及良好的抗氧化性、抗熱腐蝕性、組織穩定性和使用可靠性,廣汎應用于渦輪髮動機等先進動力推進繫統渦輪葉片等部件。由于採用定嚮凝固工藝消除瞭晶界,單晶高溫閤金明顯減少瞭降低鎔點的晶界彊化元素,提高瞭閤金的初鎔溫度,能夠在較高溫度範圍進行固溶和時效處理,其高溫彊度比等軸晶和定嚮柱晶高溫閤金也大幅度提高。經過幾十年的髮展,單晶高溫閤金已經在閤金設計方法、組織結構與力學性能關繫、純淨化冶煉工藝和定嚮凝固工藝等方麵取得瞭重要進展。從單晶高溫閤金成分特點、閤金元素作用、彊化機理、力學性能各嚮異性、凝固過程及缺陷控製、單晶製備工藝等方麵,簡要介紹瞭單晶高溫閤金的主要研究進展。
단정고온합금인구유교고적고온강도、우이적연변여피로항력이급량호적항양화성、항열부식성、조직은정성화사용가고성,엄범응용우와륜발동궤등선진동력추진계통와륜협편등부건。유우채용정향응고공예소제료정계,단정고온합금명현감소료강저용점적정계강화원소,제고료합금적초용온도,능구재교고온도범위진행고용화시효처리,기고온강도비등축정화정향주정고온합금야대폭도제고。경과궤십년적발전,단정고온합금이경재합금설계방법、조직결구여역학성능관계、순정화야련공예화정향응고공예등방면취득료중요진전。종단정고온합금성분특점、합금원소작용、강화궤리、역학성능각향이성、응고과정급결함공제、단정제비공예등방면,간요개소료단정고온합금적주요연구진전。
Single crystal superalloys have been widely used to make turbine blades and guide vanes for aeroengines and industrial gas turbines because of improved strength, creeprupture, fatigue, oxidation and hot corrosion properties as well as stable microstructure and reliability at high temperature environments. After removal of grain boundary by using directional solidification technique, grain boundary elements that decrease the incipient melting temperature were reduced remarkably in single crystal superalloys. Consequently, the solution and aging treatment of single crystal superalloys can be done at higher temperature due to the enhanced incipient melting temperature, and then the high temperature strength of single crystal superalloys is higher than that of equiaxed and directionally solidified superalloys. There were great progresses on approach of alloy design, relationship between structure and mechanical performances, process of pure smelting and directional solidification in the last decades. The present work reviews these progresses from compositions of alloys, role of elements, mechanism of strengthening, anisotropy of mechanical properties, procedure of solidification, control of defects and processing of single crystal superalloys.