中国机械工程
中國機械工程
중국궤계공정
CHINA MECHANICAl ENGINEERING
2012年
15期
1848-1854
,共7页
陈志雄%左洪福%詹志娟%张营%蔡景%孙见忠
陳誌雄%左洪福%詹誌娟%張營%蔡景%孫見忠
진지웅%좌홍복%첨지연%장영%채경%손견충
黄铜%静电监测%全流量%磨粒
黃銅%靜電鑑測%全流量%磨粒
황동%정전감측%전류량%마립
brass%lectrostatic monitoring%oil-- line%debris
为深入了解静电监测方法对黄铜的监测能力,采用自制的全流量在线磨粒静电传感器开展黄铜的静电监测方法研究。研究了润滑条件下轴承钢-黄铜滑动摩擦荷电磨粒的产生机理并设计了磨粒静电监测系统,开展了三种尺寸的轴承钢球和黄铜球的单颗粒注入实验、双颗粒注入实验以及相同载荷、不同滑动速度的轴承钢-黄铜滑动摩擦磨损实验,对摩擦因数、静电感应信号、静电信号均方根值进行相关性分析。研究结果表明:全流量在线磨粒静电传感器具有较好的检测一致性;静电监测方法对黄铜的监测能力强于对轴承钢的监测能力;摩擦因数与静电监测信号具有相关性,在磨损阶段,静电感应信号出现脉冲尖峰与持续上升。
為深入瞭解靜電鑑測方法對黃銅的鑑測能力,採用自製的全流量在線磨粒靜電傳感器開展黃銅的靜電鑑測方法研究。研究瞭潤滑條件下軸承鋼-黃銅滑動摩抆荷電磨粒的產生機理併設計瞭磨粒靜電鑑測繫統,開展瞭三種呎吋的軸承鋼毬和黃銅毬的單顆粒註入實驗、雙顆粒註入實驗以及相同載荷、不同滑動速度的軸承鋼-黃銅滑動摩抆磨損實驗,對摩抆因數、靜電感應信號、靜電信號均方根值進行相關性分析。研究結果錶明:全流量在線磨粒靜電傳感器具有較好的檢測一緻性;靜電鑑測方法對黃銅的鑑測能力彊于對軸承鋼的鑑測能力;摩抆因數與靜電鑑測信號具有相關性,在磨損階段,靜電感應信號齣現脈遲尖峰與持續上升。
위심입료해정전감측방법대황동적감측능력,채용자제적전류량재선마립정전전감기개전황동적정전감측방법연구。연구료윤활조건하축승강-황동활동마찰하전마립적산생궤리병설계료마립정전감측계통,개전료삼충척촌적축승강구화황동구적단과립주입실험、쌍과립주입실험이급상동재하、불동활동속도적축승강-황동활동마찰마손실험,대마찰인수、정전감응신호、정전신호균방근치진행상관성분석。연구결과표명:전류량재선마립정전전감기구유교호적검측일치성;정전감측방법대황동적감측능력강우대축승강적감측능력;마찰인수여정전감측신호구유상관성,재마손계단,정전감응신호출현맥충첨봉여지속상승。
In order to deeply understand the condition monitoring capability of the non--ferromag- netic metal materials such as brass alloy, an oil--line debris electrostatic sensor was used to investi- gate the method of electrostatic monitoring for brass. The charging mechanism of oil lubricated bear- ing steel--brass friction pair metallic debris was researched and an electrostatic monitoring system was designed. Three types of experiments were carried out. The first one was the particles injection of three sizes bearing steel balls and brass balls single particle through the sensor and double particles through the sensor. The second was the sliding contact of the same load and different speeds friction and wear on modified pin--on--disc tribometer, then the friction coefficient, oil--line debris electro- static signals, electrostatic signal root mean square (RMS) were obtained and the correlation was ana- lyzed. The results show: the oil--line debris electrostatic sensor has better consistency of test re suits; the electrostatic monitoring capability of non--ferromagnetic metal materials such as brass is better than that of ferromagnetic metal materials such as bearing steel; the friction coefficient has a strong correlation with the electrostatic signals, during the stage of wear the electrostatic signal shows pulse and increases in the RMS of signal.