南京师范大学学报:工程技术版
南京師範大學學報:工程技術版
남경사범대학학보:공정기술판
Journal of Nanjing Nor Univ: Eng and Technol
2012年
4期
78-81,86
,共5页
孙少东%张孟群%马翔%何时剑%万苏文
孫少東%張孟群%馬翔%何時劍%萬囌文
손소동%장맹군%마상%하시검%만소문
球墨铸铁%皮下气孔%气泡迁移%石墨化膨胀%氧化结膜
毬墨鑄鐵%皮下氣孔%氣泡遷移%石墨化膨脹%氧化結膜
구묵주철%피하기공%기포천이%석묵화팽창%양화결막
nodular cast iron%subcutaneous blowhole%bubble transfer%graphitization expansion%oxide film
皮下气孔是球铁件常见的铸造缺陷之一,其形成机理至今说法不一.既然非金属夹杂物伴随气泡一并迁移,那么,检测铸件各部位的镁含量势必能够追踪到气泡的迁移路径,从而能够对其运动过程作出分析.检测结果表明,铸件内部的镁含量由外而内呈梯度增加,铸件表面的氧化皮中富含镁元素.研究表明,皮下气孔由不能外逸的气泡形成,其外逸阻力来自于已经凝固的氧化膜,提高碳当量有助于增强石墨化膨胀能力,从而存氧化结膜前将气泡尽快挤出金属液,避免皮下气孔的产生.
皮下氣孔是毬鐵件常見的鑄造缺陷之一,其形成機理至今說法不一.既然非金屬夾雜物伴隨氣泡一併遷移,那麽,檢測鑄件各部位的鎂含量勢必能夠追蹤到氣泡的遷移路徑,從而能夠對其運動過程作齣分析.檢測結果錶明,鑄件內部的鎂含量由外而內呈梯度增加,鑄件錶麵的氧化皮中富含鎂元素.研究錶明,皮下氣孔由不能外逸的氣泡形成,其外逸阻力來自于已經凝固的氧化膜,提高碳噹量有助于增彊石墨化膨脹能力,從而存氧化結膜前將氣泡儘快擠齣金屬液,避免皮下氣孔的產生.
피하기공시구철건상견적주조결함지일,기형성궤리지금설법불일.기연비금속협잡물반수기포일병천이,나요,검측주건각부위적미함량세필능구추종도기포적천이로경,종이능구대기운동과정작출분석.검측결과표명,주건내부적미함량유외이내정제도증가,주건표면적양화피중부함미원소.연구표명,피하기공유불능외일적기포형성,기외일조력래자우이경응고적양화막,제고탄당량유조우증강석묵화팽창능력,종이존양화결막전장기포진쾌제출금속액,피면피하기공적산생.
The subcutaneous blowhole is one of defects in nodular cast iron, and its formation mechanism has no final conclusion in the area of foundry technology. Because non-metallic inclusion always transfers in metal liquid together with bubbles, we believe that determinations of magnesium in different inner parts of a casting will be helpful in analyzing the motion paths of bubbles migration. The testing results have shown that the magnesium content gradually increases from the surface to the center of the casting, and the oxide film has shown enrichment of magnesium and sulfur. Our study shows that the oxide films hinder the bubbles to transfer outward and those stranded bubbles form subcutaneous blowholes. Increasing of carbon equivalent will raise the graphitization expansion property, and in the meanwhile accelerate the bubbles transfer, so, the subcutaneous blowholes will be avoided.