石油钻采工艺
石油鑽採工藝
석유찬채공예
OIL DRILLING & PRODUCTION TECHNOLOGY
2013年
4期
106-107,110
,共3页
徐金超%韩修廷%李俊亮%李举辉%程远方
徐金超%韓脩廷%李俊亮%李舉輝%程遠方
서금초%한수정%리준량%리거휘%정원방
三元复合驱%无间隙%自适应%防卡泵%刮削器%延长检泵周期
三元複閤驅%無間隙%自適應%防卡泵%颳削器%延長檢泵週期
삼원복합구%무간극%자괄응%방잡빙%괄삭기%연장검빙주기
ASP flooding%seamless%self-adaptive%anti-stuck pump%scraper%prolong the pump inspection period
针对三元复合驱油井中泵筒及柱塞表面易结垢而导致漏失量大、泵效低、柱塞磨阻大、卡泵及油杆断脱频繁的问题,研制了无间隙自适应防卡泵。该装置包括无间隙自适应柱塞泵以及无间隙自适应刮削器两部分。柱塞泵利用液压自封原理,采用复合密封结构,漏失量小,泵效高,不易结垢和砂卡;刮削器采用弹簧结构使得刮削器对泵筒直径具有自适应功能,可实现对柱塞以上泵筒段无间隙有效刮垢,阻垢单向阀可以有效防止刮削器刮下来的垢颗粒的沉降,并随着井内流体排出井外。现场试验表明,该装置与常规柱塞泵相比检泵周期由50 d左右提高到400 d左右,统计平均泵效由42.25%提高到63.32%,大大提高了经济效益。
針對三元複閤驅油井中泵筒及柱塞錶麵易結垢而導緻漏失量大、泵效低、柱塞磨阻大、卡泵及油桿斷脫頻繁的問題,研製瞭無間隙自適應防卡泵。該裝置包括無間隙自適應柱塞泵以及無間隙自適應颳削器兩部分。柱塞泵利用液壓自封原理,採用複閤密封結構,漏失量小,泵效高,不易結垢和砂卡;颳削器採用彈簧結構使得颳削器對泵筒直徑具有自適應功能,可實現對柱塞以上泵筒段無間隙有效颳垢,阻垢單嚮閥可以有效防止颳削器颳下來的垢顆粒的沉降,併隨著井內流體排齣井外。現場試驗錶明,該裝置與常規柱塞泵相比檢泵週期由50 d左右提高到400 d左右,統計平均泵效由42.25%提高到63.32%,大大提高瞭經濟效益。
침대삼원복합구유정중빙통급주새표면역결구이도치루실량대、빙효저、주새마조대、잡빙급유간단탈빈번적문제,연제료무간극자괄응방잡빙。해장치포괄무간극자괄응주새빙이급무간극자괄응괄삭기량부분。주새빙이용액압자봉원리,채용복합밀봉결구,루실량소,빙효고,불역결구화사잡;괄삭기채용탄황결구사득괄삭기대빙통직경구유자괄응공능,가실현대주새이상빙통단무간극유효괄구,조구단향벌가이유효방지괄삭기괄하래적구과립적침강,병수착정내류체배출정외。현장시험표명,해장치여상규주새빙상비검빙주기유50 d좌우제고도400 d좌우,통계평균빙효유42.25%제고도63.32%,대대제고료경제효익。
A newly seamless self-adaptive anti-jamming pump was developed to solve the problems of large amounts of leakage, low pump efifciency, great friction resistance, stuck pump and sucker rod breaking off frequently which resulted from the fouling easily deposited on the surface of pump barrel and plunger in oil well with Alkaline-Surfactant-Polymer (ASP) lfooding. That device includes seamless self-adaptive plunger pump and seamless self-adaptive scraper. Hydraulic self-sealing principle and composite sealing structure were employed onto the plunger pump to realize low leakage volume, high pumping efifciency, little or no fouling and sand sticking;meantime, the spring structure was adopted to make that the scraper was self-adaptive to the pump barrel diameter and scraping seam-lessly and effectively on the pump barrel section above the plunger, otherwise, fouling inhibition on-way valve can effectively prevents scale particles scraped by scraper from subsiding and lfow out of the well with lfuid. The ifeld test showed that pump inspection period by using this device extended to 400 days from 50 days of the conventional plunger pump, the statistical average pump efifciency enhanced from 42.25%to 63.32%,improving economic beneifts of oil well greatly.