电加工与模具
電加工與模具
전가공여모구
ELECTROMACHINING & MOULD
2013年
4期
19-22,27
,共5页
王祥志%刘志东%薛荣媛%田宗军%黄因慧
王祥誌%劉誌東%薛榮媛%田宗軍%黃因慧
왕상지%류지동%설영원%전종군%황인혜
电火花加工%钛合金%工作介质%电导率%电极损耗
電火花加工%鈦閤金%工作介質%電導率%電極損耗
전화화가공%태합금%공작개질%전도솔%전겁손모
EDM%titanium alloy%dielectrics%conductivity%electrode wear
研究了水介质电导率对钛合金的电火花加工效率、电极相对损耗率和表面粗糙度的影响。试验结果表明,随着电导率增大,击穿电压不断减小,放电间隙和漏电流不断增大。电导率增长初期,放电间隙的增大将使加工效率上升,但随着消耗于放电通道和电解上的能量增多,加工效率有所下降;电极相对损耗率和表面粗糙度值都随着电导率的增长呈上升趋势。水介质存在一个最佳电导率69μs/cm,使钛合金电火花加工综合效果最优。
研究瞭水介質電導率對鈦閤金的電火花加工效率、電極相對損耗率和錶麵粗糙度的影響。試驗結果錶明,隨著電導率增大,擊穿電壓不斷減小,放電間隙和漏電流不斷增大。電導率增長初期,放電間隙的增大將使加工效率上升,但隨著消耗于放電通道和電解上的能量增多,加工效率有所下降;電極相對損耗率和錶麵粗糙度值都隨著電導率的增長呈上升趨勢。水介質存在一箇最佳電導率69μs/cm,使鈦閤金電火花加工綜閤效果最優。
연구료수개질전도솔대태합금적전화화가공효솔、전겁상대손모솔화표면조조도적영향。시험결과표명,수착전도솔증대,격천전압불단감소,방전간극화루전류불단증대。전도솔증장초기,방전간극적증대장사가공효솔상승,단수착소모우방전통도화전해상적능량증다,가공효솔유소하강;전겁상대손모솔화표면조조도치도수착전도솔적증장정상승추세。수개질존재일개최가전도솔69μs/cm,사태합금전화화가공종합효과최우。
Dielectrics of different conductivities have been studied in EDM titanium alloy of to dis-cuss the influence of conductivity on material removal rate (MRR), electrode relative wearing rate (ERW) and surface roughness. The results show that the conductivity is the bigger, the break-over volt-age is the smaller and the discharge gap and drain current are the larger. In the initial stage of conduc-tivity increasing, MRR rises with the discharge gap wider. When there is more energy wasted in the discharge gap and electrolysis, MRR begins to decrease. Both EWR and Ra go up with the growth of conductivity. When the conductivity of water is 69 μS/cm, we can get the best machining effect in tita-nium alloy EDM.