农业工程学报
農業工程學報
농업공정학보
2013年
13期
270-276
,共7页
杨金娥%黄庆德※%黄凤洪%许继取%邓乾春
楊金娥%黃慶德※%黃鳳洪%許繼取%鄧乾春
양금아%황경덕※%황봉홍%허계취%산건춘
研磨%试验%黏度%砂辊%制胶技术%亚麻籽胶粉
研磨%試驗%黏度%砂輥%製膠技術%亞痳籽膠粉
연마%시험%점도%사곤%제효기술%아마자효분
abrasion%experiments%viscosity%sand roller%preparation technology%flaxseed gum powder
为提高亚麻籽综合加工效益,解决现有亚麻籽胶生产存在问题,在对亚麻籽结构充分了解基础上,利用亚麻籽胶分布在亚麻籽外表面的结构特点,提出采用高速旋转砂辊对亚麻籽表面进行打磨提取亚麻籽胶粉的技术设想,并借助实验砂辊碾米机开展研究。结果表明:采用砂辊打磨亚麻籽在控制亚麻籽装填率在40%~80%时打磨均能够顺利获取亚麻籽胶粉,说明打磨提取亚麻籽胶粉技术可行;在装填率40%、打磨时间200 s脱脂胶粉得率最高达6.06%±0.51%;在装填率80%情况下,打磨设备提取的脱脂亚麻籽胶粉产量最高,打磨时间200 s,胶粉黏度测定值为(5200±680) mPa.s,高于现有市售干法亚麻籽胶产品黏度而低于市售湿法亚麻籽胶产品黏度;通过对比检测打磨前后压榨亚麻籽油的色泽、气滋味、酸价和过氧化物指标,打磨提取亚麻籽胶粉过程对亚麻籽压榨油品质无明显影响。采用先打磨提取部分亚麻籽胶粉再进行压榨制油加工,将增加亚麻籽加工产品品种,提高加工效益。
為提高亞痳籽綜閤加工效益,解決現有亞痳籽膠生產存在問題,在對亞痳籽結構充分瞭解基礎上,利用亞痳籽膠分佈在亞痳籽外錶麵的結構特點,提齣採用高速鏇轉砂輥對亞痳籽錶麵進行打磨提取亞痳籽膠粉的技術設想,併藉助實驗砂輥碾米機開展研究。結果錶明:採用砂輥打磨亞痳籽在控製亞痳籽裝填率在40%~80%時打磨均能夠順利穫取亞痳籽膠粉,說明打磨提取亞痳籽膠粉技術可行;在裝填率40%、打磨時間200 s脫脂膠粉得率最高達6.06%±0.51%;在裝填率80%情況下,打磨設備提取的脫脂亞痳籽膠粉產量最高,打磨時間200 s,膠粉黏度測定值為(5200±680) mPa.s,高于現有市售榦法亞痳籽膠產品黏度而低于市售濕法亞痳籽膠產品黏度;通過對比檢測打磨前後壓榨亞痳籽油的色澤、氣滋味、痠價和過氧化物指標,打磨提取亞痳籽膠粉過程對亞痳籽壓榨油品質無明顯影響。採用先打磨提取部分亞痳籽膠粉再進行壓榨製油加工,將增加亞痳籽加工產品品種,提高加工效益。
위제고아마자종합가공효익,해결현유아마자효생산존재문제,재대아마자결구충분료해기출상,이용아마자효분포재아마자외표면적결구특점,제출채용고속선전사곤대아마자표면진행타마제취아마자효분적기술설상,병차조실험사곤년미궤개전연구。결과표명:채용사곤타마아마자재공제아마자장전솔재40%~80%시타마균능구순리획취아마자효분,설명타마제취아마자효분기술가행;재장전솔40%、타마시간200 s탈지효분득솔최고체6.06%±0.51%;재장전솔80%정황하,타마설비제취적탈지아마자효분산량최고,타마시간200 s,효분점도측정치위(5200±680) mPa.s,고우현유시수간법아마자효산품점도이저우시수습법아마자효산품점도;통과대비검측타마전후압자아마자유적색택、기자미、산개화과양화물지표,타마제취아마자효분과정대아마자압자유품질무명현영향。채용선타마제취부분아마자효분재진행압자제유가공,장증가아마자가공산품품충,제고가공효익。
In order to improve the comprehensive utilization benefits of flaxseed processing, and to resolve some outstanding problems in the present processing of flaxseed gum extraction, the ideal of obtaining flaxseed gum by means of a rotating sand roller abrading of the surface of flaxseeds was conceived on the basis of the structural characteristics that the flaxseed gum is in the outermost layer of flaxseeds, and of the working principle that the high-speed rotating sand roller can abrade the surface of materials. It was tested with a sand roller rice mill used in a laboratory. The results show that:using the sand roller grinding , controlling flaxseed filling rate at 40%-80%, were able to obtain flaxseed gum powder successfully, extraction of flaxseed gum powder by grinding technology is feasible; at the loading rate 40%, grinding time 200s ,defatted flaxseed gum powder rate was the highest at 6.06%± 0.51%;at the loading rate 80%, defatted flaxseed gum yield of the grinding equipment was the highest, at grinding time 200s, viscosity of the flaxseed gum powder was (5200±680) mPa.s, much higher than the current commercially available dry flaxseed gum product viscosity and lower than that of commercially available wet flaxseed gum product viscosity. By contrast detection color, taste, acid value and peroxide value of the pressed flaxseed oil before and after grinding, grinding process has no obvious effect on pressing flaxseed oil quality. Using grinding method extraction of flaxseed gum powder first and then pressing flaxseed oil, will increase flaxseed processed products, and improve the processing benefit.