兵器材料科学与工程
兵器材料科學與工程
병기재료과학여공정
Ordnance Material Science and Engineering
2013年
3期
114-118
,共5页
许宏飞%薛跃军%张大江%张永信%郑自芹%张琼%董园园
許宏飛%薛躍軍%張大江%張永信%鄭自芹%張瓊%董園園
허굉비%설약군%장대강%장영신%정자근%장경%동완완
辊轴%氢脆%失效分析%延迟断裂%解理%内应力
輥軸%氫脆%失效分析%延遲斷裂%解理%內應力
곤축%경취%실효분석%연지단렬%해리%내응력
roller shaft%hydrogen embrittlement%failure analysis%delayed crack%cleavage fracture%internal stress
针对大截面辊轴发生延迟崩裂的现象,采用逻辑反推法,进行宏、微观断口形貌、显微组织结构、力学特性、化学成分分布及内应力分析,并进行去氢退火试验验证。结果表明:由于冶炼过程中未能有效除氢,局部氢含量偏高及辊轴调质热处理产生的残余应力,使辊轴内残存氢发生聚集膨胀导致延迟崩裂;辊轴断裂模式为氢脆解理断裂。提出从冶金除氢、锻后去氢处理和控制热处理加热速度3方面加以预防。
針對大截麵輥軸髮生延遲崩裂的現象,採用邏輯反推法,進行宏、微觀斷口形貌、顯微組織結構、力學特性、化學成分分佈及內應力分析,併進行去氫退火試驗驗證。結果錶明:由于冶煉過程中未能有效除氫,跼部氫含量偏高及輥軸調質熱處理產生的殘餘應力,使輥軸內殘存氫髮生聚集膨脹導緻延遲崩裂;輥軸斷裂模式為氫脆解理斷裂。提齣從冶金除氫、鍛後去氫處理和控製熱處理加熱速度3方麵加以預防。
침대대절면곤축발생연지붕렬적현상,채용라집반추법,진행굉、미관단구형모、현미조직결구、역학특성、화학성분분포급내응력분석,병진행거경퇴화시험험증。결과표명:유우야련과정중미능유효제경,국부경함량편고급곤축조질열처리산생적잔여응력,사곤축내잔존경발생취집팽창도치연지붕렬;곤축단렬모식위경취해리단렬。제출종야금제경、단후거경처리화공제열처리가열속도3방면가이예방。
According to the delayed crack of a large cross?section roller shaft,and by using logical reverse?deduction method,the macro and micro fracture morphology,the microstructure,mechanical properties,distribution of chemical composition and internal stress were analyzed,and dehydrogenation annealing verification test was carried out. The results show that the fracture mode is hydrogen embrittlement and cleavage fracture. Dehydrogenation is not effective during smelting process,which results in local high hydrogen content,and residual stress during the process of quenching and tempering treatment. Thereby,the remnant of the hydrogen gathering and expanding in the roller shaft causes delayed crack. Finally,it is proposed that fracture can be prevented in the following 3 aspects:hydrogen reducing in smelting process,dehydrogenation treatment after forging and control of heating rate in heat treatment.