机械工程与自动化
機械工程與自動化
궤계공정여자동화
MECHANICAL ENGINEERING & AUTOMATION
2013年
4期
104-105,107
,共3页
二次冷轧%复杂板形%板形控制%DCR机组%缺陷
二次冷軋%複雜闆形%闆形控製%DCR機組%缺陷
이차랭알%복잡판형%판형공제%DCR궤조%결함
double cold reduction%complex shape defects%shape control%DCR unit%defects
应用辊系弹性变形二维变厚度有限元模型,仿真计算了双机架二次冷轧的特殊生产工艺下两个机架的板形调控特性。仿真结果表明,无论是在双机同径模式还是在双机异径模式下,两个机架的二次及四次比例凸度均存在较大不同,这是复杂板形缺陷产生的根源。同时仿真结果也表明双机异径模式下,两个机架四次比例凸度相差不大,有利于复杂板形缺陷的控制及消除。在此基础上,分析比较了各板形控制手段的二次调控功效和四次调控功效的大小,提出了一套解决复杂板形控制问题的措施。
應用輥繫彈性變形二維變厚度有限元模型,倣真計算瞭雙機架二次冷軋的特殊生產工藝下兩箇機架的闆形調控特性。倣真結果錶明,無論是在雙機同徑模式還是在雙機異徑模式下,兩箇機架的二次及四次比例凸度均存在較大不同,這是複雜闆形缺陷產生的根源。同時倣真結果也錶明雙機異徑模式下,兩箇機架四次比例凸度相差不大,有利于複雜闆形缺陷的控製及消除。在此基礎上,分析比較瞭各闆形控製手段的二次調控功效和四次調控功效的大小,提齣瞭一套解決複雜闆形控製問題的措施。
응용곤계탄성변형이유변후도유한원모형,방진계산료쌍궤가이차랭알적특수생산공예하량개궤가적판형조공특성。방진결과표명,무론시재쌍궤동경모식환시재쌍궤이경모식하,량개궤가적이차급사차비례철도균존재교대불동,저시복잡판형결함산생적근원。동시방진결과야표명쌍궤이경모식하,량개궤가사차비례철도상차불대,유리우복잡판형결함적공제급소제。재차기출상,분석비교료각판형공제수단적이차조공공효화사차조공공효적대소,제출료일투해결복잡판형공제문제적조시。
The 1220 two-high double cold reduction mill in a factory is the first one in China .The complex shape defects ,which have been hindering the normal operation of the line ,were easily appeared in this unit since it put into production .To solve the problem , this paper calculates the plate shape control characteristics in DCR unit and its special production process by using the finite element model for elastic deformation of rolls .The result of simulation shows that there are great differences in the quadratic and quartic proportional crown of two high ,no matter in the condition of same diameter of two-high or the different .And this is the root of the complex shape defects .Meanwhile ,the result also shows that ,the quartic proportional crown of two high has little difference in the condition of different diameter of two-high ,which is benefit for the control of complex shape defects .On that basis ,this article analyzes and compares various kinds of method for quadratic and quartic proportional crown control .A set of measures to control the complex shape defects has been put forward .It has been applied to production and achieved satisfactory results .