粉末冶金材料科学与工程
粉末冶金材料科學與工程
분말야금재료과학여공정
POWDER METALLURGY MATERIALS SCIENCE AND ENGINEERING
2013年
3期
390-397
,共8页
朱彩强%符志坚%何浩%熊亮%李益民
硃綵彊%符誌堅%何浩%熊亮%李益民
주채강%부지견%하호%웅량%리익민
金属粉末注射成形%Fe-50%Ni 软磁合金%热处理%磁性能
金屬粉末註射成形%Fe-50%Ni 軟磁閤金%熱處理%磁性能
금속분말주사성형%Fe-50%Ni 연자합금%열처리%자성능
metal injection molding%Fe-50%Ni soft magnetic alloy%heat treatment%magnetic properties
以羰基铁粉和羰基镍粉为原料粉末,采用金属注射成形(MIM)工艺制备 Fe-50%Ni 软磁合金,分别采用炉冷、空冷、油冷和液氮冷等4种冷却方式对该合金进行热处理,借助 TEM 分析和居里温度测量等检测技术系统研究冷却方式对其磁性能的影响,并对不同热处理方式导致试样磁性能差异的根本原因进行分析。结果表明:热处理冷却方式对注射成形 Fe-50%Ni 软磁合金的密度、杂质含量和晶粒尺寸影响都不大,但对磁性能的影响非常明显,随冷却速率加快,该合金的矫顽力先增大后减小。液氮冷却的试样磁性能最好,其饱和磁感应强度为1.45 T,矫顽力为7 A/m,最大磁导率为72.47 mH/m,初始磁导率为10.12 mH/m。油冷和液氮冷却试样中存在亚稳 FeNi有序相,导致合金的磁性能大幅提高。
以羰基鐵粉和羰基鎳粉為原料粉末,採用金屬註射成形(MIM)工藝製備 Fe-50%Ni 軟磁閤金,分彆採用爐冷、空冷、油冷和液氮冷等4種冷卻方式對該閤金進行熱處理,藉助 TEM 分析和居裏溫度測量等檢測技術繫統研究冷卻方式對其磁性能的影響,併對不同熱處理方式導緻試樣磁性能差異的根本原因進行分析。結果錶明:熱處理冷卻方式對註射成形 Fe-50%Ni 軟磁閤金的密度、雜質含量和晶粒呎吋影響都不大,但對磁性能的影響非常明顯,隨冷卻速率加快,該閤金的矯頑力先增大後減小。液氮冷卻的試樣磁性能最好,其飽和磁感應彊度為1.45 T,矯頑力為7 A/m,最大磁導率為72.47 mH/m,初始磁導率為10.12 mH/m。油冷和液氮冷卻試樣中存在亞穩 FeNi有序相,導緻閤金的磁性能大幅提高。
이탄기철분화탄기얼분위원료분말,채용금속주사성형(MIM)공예제비 Fe-50%Ni 연자합금,분별채용로랭、공랭、유랭화액담랭등4충냉각방식대해합금진행열처리,차조 TEM 분석화거리온도측량등검측기술계통연구냉각방식대기자성능적영향,병대불동열처리방식도치시양자성능차이적근본원인진행분석。결과표명:열처리냉각방식대주사성형 Fe-50%Ni 연자합금적밀도、잡질함량화정립척촌영향도불대,단대자성능적영향비상명현,수냉각속솔가쾌,해합금적교완력선증대후감소。액담냉각적시양자성능최호,기포화자감응강도위1.45 T,교완력위7 A/m,최대자도솔위72.47 mH/m,초시자도솔위10.12 mH/m。유랭화액담냉각시양중존재아은 FeNi유서상,도치합금적자성능대폭제고。
Fe-50%Ni soft magnetic alloy was prepared through MIM (metal injection molding) technique using carbonyl iron powder and carbonyl nickel powder as raw materials. The effect of heat treatment condition on the magnetic properties of MIM Fe-50%Ni soft magnetic alloy was systematicly investigated. The experiment results show that the heat treatment cooling rate has little effect on density, impurity content and grain size, while with the cooling rate increases, the coercive force first decreases and then increases. Liquid nitrogen cooled samples have the best magnetic properties, such as saturation induction of 1.45T, coercive force of 7A/m, maximum magnetic permeability of 72.47 mH/m and initial magnetic permeability of 10.12 mH/m. Transmission electron microscopy observation and curie temperature detection suggest that there exist the second phase metastable FeNi ordered phase which can improve the magnetic properties of oil and liquid nitrogen cooled samples.