实验技术与管理
實驗技術與管理
실험기술여관리
EXPERIMENTAL TECHNOLOGY AND MANAGEMENT
2014年
6期
97-101
,共5页
自动焊接系统%散热器%钢铝复合
自動銲接繫統%散熱器%鋼鋁複閤
자동한접계통%산열기%강려복합
automatic welding system%radiator%steel combined with aluminum
为实现钢铝复合柱翼型散热器连续自动焊接,设计了一种基于工业PC机和运动控制卡的多轴联动控制系统。上位机软件实时调用PCI1040运动控制卡自身函数并接收传感器、限位开关的反馈信号来规划并控制焊接动作。为解决顺序焊接过程中焊接变形累积问题,该控制系统新增了位置检测模块。实验证明,该专用自动焊接系统在进行钢铝复合柱翼型散热器焊接过程中能够持续稳定可靠地焊接,达到了良好的焊接效果。
為實現鋼鋁複閤柱翼型散熱器連續自動銲接,設計瞭一種基于工業PC機和運動控製卡的多軸聯動控製繫統。上位機軟件實時調用PCI1040運動控製卡自身函數併接收傳感器、限位開關的反饋信號來規劃併控製銲接動作。為解決順序銲接過程中銲接變形纍積問題,該控製繫統新增瞭位置檢測模塊。實驗證明,該專用自動銲接繫統在進行鋼鋁複閤柱翼型散熱器銲接過程中能夠持續穩定可靠地銲接,達到瞭良好的銲接效果。
위실현강려복합주익형산열기련속자동한접,설계료일충기우공업PC궤화운동공제잡적다축련동공제계통。상위궤연건실시조용PCI1040운동공제잡자신함수병접수전감기、한위개관적반궤신호래규화병공제한접동작。위해결순서한접과정중한접변형루적문제,해공제계통신증료위치검측모괴。실험증명,해전용자동한접계통재진행강려복합주익형산열기한접과정중능구지속은정가고지한접,체도료량호적한접효과。
To achieve continuous automatic welding of column-wing-type radiators of steel combined with aluminum ,a multi-axis control system is designed based on IPC and motion control card .PC software can call the function of motion control card PCI1040 real-time and receive feedback signals of the sensors ,and limit switches for the plan and control of welding .The control system adds a position detection module to solve the problem of welding deformation accumulation during welding process in succession .Experimental results prove that the special automatic welding system can satisfy the welding of column-wing-type radiators of steel combined with aluminum steadily and reliably ,achieving a good welding effect .