电加工与模具
電加工與模具
전가공여모구
ELECTROMACHINING & MOULD
2014年
3期
31-34
,共4页
齐文春%高坚强%郭丽华%黄莺
齊文春%高堅彊%郭麗華%黃鶯
제문춘%고견강%곽려화%황앵
电火花线切割加工%工作液系统%过滤%微孔过滤技术
電火花線切割加工%工作液繫統%過濾%微孔過濾技術
전화화선절할가공%공작액계통%과려%미공과려기술
WEDM%working fluid system%filtration%microporous filtration technology
电火花线切割加工工作液系统中产生的分解物主要有两类:一类是微米级的固体颗粒;另一类是亚微米级的悬浮物。目前纸质滤芯的过滤精度一般在5~7μm,只能过滤部分固体颗粒。将微孔过滤技术应用于以水基工作液为工作介质的线切割加工机床工作液系统中,能很好地解决工作液过滤难度大的问题,对于线切割加工中产生的固体颗粒和悬浮物都能起到过滤作用,过滤效果好。虽然该技术目前还不适用于油剂型的乳化液工作液系统,但在水基工作液系统的成功应用,为提升往复走丝电火花线切割机床工作液过滤系统的过滤效果提供了一个非常有效的途径。
電火花線切割加工工作液繫統中產生的分解物主要有兩類:一類是微米級的固體顆粒;另一類是亞微米級的懸浮物。目前紙質濾芯的過濾精度一般在5~7μm,隻能過濾部分固體顆粒。將微孔過濾技術應用于以水基工作液為工作介質的線切割加工機床工作液繫統中,能很好地解決工作液過濾難度大的問題,對于線切割加工中產生的固體顆粒和懸浮物都能起到過濾作用,過濾效果好。雖然該技術目前還不適用于油劑型的乳化液工作液繫統,但在水基工作液繫統的成功應用,為提升往複走絲電火花線切割機床工作液過濾繫統的過濾效果提供瞭一箇非常有效的途徑。
전화화선절할가공공작액계통중산생적분해물주요유량류:일류시미미급적고체과립;령일류시아미미급적현부물。목전지질려심적과려정도일반재5~7μm,지능과려부분고체과립。장미공과려기술응용우이수기공작액위공작개질적선절할가공궤상공작액계통중,능흔호지해결공작액과려난도대적문제,대우선절할가공중산생적고체과립화현부물도능기도과려작용,과려효과호。수연해기술목전환불괄용우유제형적유화액공작액계통,단재수기공작액계통적성공응용,위제승왕복주사전화화선절할궤상공작액과려계통적과려효과제공료일개비상유효적도경。
There are mainly two kinds of decomposition product generated by the WEDM working fluid system. One kind is few micron grade size solid particles ,and the another is submicron suspension. The filtration precision of paper filter which could deal with only a part of solid particles generally is 5~7 microns. When microporous filtration technology is applied to WEDM working fluid system which uses water-based fluid as working fluid ,the problems of filtration difficulties of the working liquid is well solved. Both solid particles and suspended solids generated during wire cutting process can be filtered effectively and filtering effect is outstanding. Although ,the technology could not be applied to emulsion working fluid system currently ,but it provides a very effective way to improve the filtering effect for reciprocating wire cutting machine working liquid filtration system with the successful application in water-based working fluid system.