CAJ | 학술논문

针对目前国内电火花成形加工数控系统精度不高、稳定性较差的现状，在广泛调研的基础上，采用PC机与NC板相结合的方式，自主开发出了以PC机与Windows操作系统为顶层控制系统，PCI桥接芯片、DSP与FPGA为底层控制系统的高速高精度电火花数控系统。实现了具备平面摇动与三维摇动、中心抬刀与非中心抬刀的多轴联动摇动加工功能，有效提高了电火花数控系统的加工稳定性和加工精度。将数控系统应用于电火花成形机床，进行了不同摇动及抬刀方式的加工实验，验证了数控系统的加工性能，并探索了不同摇动参数、不同抬刀方式对加工效率、精度和稳定性的影响规律。
침대목전국내전화화성형가공수공계통정도불고、은정성교차적현상，재엄범조연적기출상，채용PC궤여NC판상결합적방식，자주개발출료이PC궤여Windows조작계통위정층공제계통，PCI교접심편、DSP여FPGA위저층공제계통적고속고정도전화화수공계통。실현료구비평면요동여삼유요동、중심태도여비중심태도적다축련동요동가공공능，유효제고료전화화수공계통적가공은정성화가공정도。장수공계통응용우전화화성형궤상，진행료불동요동급태도방식적가공실험，험증료수공계통적가공성능，병탐색료불동요동삼수、불동태도방식대가공효솔、정도화은정성적영향규률。
To improve the lower precision and the stability of the domestic EDM CNC system ,the research developed the high-speed and high-precision EDM CNC system which on the basis of the modern PC platform and NC controller. In this system ,a PC and Windows operating system was employed as the principal computer, and the PCI,DSP,FPGA was employed as the subordinate computer. It was able to achieve multi-axis orbital machining and high-speed complex jump machining. By being applied to EDM machine and carrying out the experiments of jump and multi-axis orbital machining,the system validated its performance of high stability and reliability.