中国安全生产科学技术
中國安全生產科學技術
중국안전생산과학기술
JOURNAL OF SAFETY SCIENCE AND TECHNOLOGY
2014年
6期
171-175
,共5页
基于风险检验( RBI)%化工装置%压力管道%风险评估%在线检验
基于風險檢驗( RBI)%化工裝置%壓力管道%風險評估%在線檢驗
기우풍험검험( RBI)%화공장치%압력관도%풍험평고%재선검험
risk based inspection ( RBI)%chemical plant%pressure pipeline%risk assessment%on-stream inspec-tion
基于RBI方法原理,实施化工装置压力管道风险评估。在风险评估过程中,将装置内各腐蚀回路中的压力管道按照管径、材质及用途等因素进行分组,以得到各压力管道组的风险等级,在此基础上确定其抽检比例,制订在线检验策略。以某厂环氧乙烷/乙二醇( EO/EG)装置为对象,应用壳牌S-RBI软件完成装置内274组(共458条)压力管道风险评估工作,根据风险评估结果共抽取178条压力管道实施在线检验,考虑到该装置存在的减薄机理,在线检验技术手段以测厚和宏观检查为主,并对部分中高风险等级以上的压力管道进行数字射线检测。检验结果表明:基于RBI技术的压力管道在线检验策略能够有效发现压力管道系统中存在的安全隐患,并节约检验成本。
基于RBI方法原理,實施化工裝置壓力管道風險評估。在風險評估過程中,將裝置內各腐蝕迴路中的壓力管道按照管徑、材質及用途等因素進行分組,以得到各壓力管道組的風險等級,在此基礎上確定其抽檢比例,製訂在線檢驗策略。以某廠環氧乙烷/乙二醇( EO/EG)裝置為對象,應用殼牌S-RBI軟件完成裝置內274組(共458條)壓力管道風險評估工作,根據風險評估結果共抽取178條壓力管道實施在線檢驗,攷慮到該裝置存在的減薄機理,在線檢驗技術手段以測厚和宏觀檢查為主,併對部分中高風險等級以上的壓力管道進行數字射線檢測。檢驗結果錶明:基于RBI技術的壓力管道在線檢驗策略能夠有效髮現壓力管道繫統中存在的安全隱患,併節約檢驗成本。
기우RBI방법원리,실시화공장치압력관도풍험평고。재풍험평고과정중,장장치내각부식회로중적압력관도안조관경、재질급용도등인소진행분조,이득도각압력관도조적풍험등급,재차기출상학정기추검비례,제정재선검험책략。이모엄배양을완/을이순( EO/EG)장치위대상,응용각패S-RBI연건완성장치내274조(공458조)압력관도풍험평고공작,근거풍험평고결과공추취178조압력관도실시재선검험,고필도해장치존재적감박궤리,재선검험기술수단이측후화굉관검사위주,병대부분중고풍험등급이상적압력관도진행수자사선검측。검험결과표명:기우RBI기술적압력관도재선검험책략능구유효발현압력관도계통중존재적안전은환,병절약검험성본。
Based on the RBI principles and methods , the risk assessment of pressure pipelines in the chemical plant was carried out .In the process of risk assessment , the pressure pipelines within each corrosion loop in the chemical plant were divided to groups according to their diameter , material and usage , etc.Based on the risk level of each group of pipelines obtained by the assessment , the scale of on-stream inspection was determined and the in-spection strategy was established .By the SHELL S-RBI software , the risk assessment of 274 groups of pipelines (458 in total) in an EOEG plant was implemented .According to the assessment result , 178 pipelines were selected to carry out the on-stream inspection .In the consideration of the thinning mechanism existing in the plant , the thickness measurement and visual testing using widely in the inspection and digital radiography were adopted mainly for some pipeline with its risk level higher than media-high (MH).The inspection result showed that: on-stream inspection strategy of the pressure pipelines based on RBI can find out the hidden troubles in the piping effectively , and cut down the cost of inspection .