表面技术
錶麵技術
표면기술
SURFACE TECHNOLOGY
2014年
5期
42-46
,共5页
王新帅%静丰羽%张喜冬%赵靖宇%孙玉福
王新帥%靜豐羽%張喜鼕%趙靖宇%孫玉福
왕신수%정봉우%장희동%조정우%손옥복
等离子熔覆-注射%B4 C%铁基熔覆层%耐磨性
等離子鎔覆-註射%B4 C%鐵基鎔覆層%耐磨性
등리자용복-주사%B4 C%철기용복층%내마성
plasma cladding-injection%B4 C%Fe-based cladding layer%wear resistance
目的:采用等离子熔覆-注射工艺在 Q235基体上制备 B4 C 铁基熔覆层并研究其耐磨性。方法通过 OM,SEM,EDS 等分析熔覆层及界面的组织特征,并进行耐磨性测试。结果当 B4 C 质量占主体熔覆材料质量的18%时,注射熔覆层表面比较平整,无裂纹。注射熔覆层组织致密,界面呈现平直的亮白色过渡层,稀释率小,与基体形成了良好的冶金结合。 B4 C 陶瓷颗粒表面溶解会形成 Fe,Cr 等元素的硼化物。等离子熔覆-注射 B4 C 熔覆层的耐磨性是42CrMo 的22倍,是16Mn 钢的41倍。结论等离子熔覆-注射 B4 C 工艺能够增强 B4 C 与熔覆层之间的结合力,提高熔覆层的硬度和耐磨性。
目的:採用等離子鎔覆-註射工藝在 Q235基體上製備 B4 C 鐵基鎔覆層併研究其耐磨性。方法通過 OM,SEM,EDS 等分析鎔覆層及界麵的組織特徵,併進行耐磨性測試。結果噹 B4 C 質量佔主體鎔覆材料質量的18%時,註射鎔覆層錶麵比較平整,無裂紋。註射鎔覆層組織緻密,界麵呈現平直的亮白色過渡層,稀釋率小,與基體形成瞭良好的冶金結閤。 B4 C 陶瓷顆粒錶麵溶解會形成 Fe,Cr 等元素的硼化物。等離子鎔覆-註射 B4 C 鎔覆層的耐磨性是42CrMo 的22倍,是16Mn 鋼的41倍。結論等離子鎔覆-註射 B4 C 工藝能夠增彊 B4 C 與鎔覆層之間的結閤力,提高鎔覆層的硬度和耐磨性。
목적:채용등리자용복-주사공예재 Q235기체상제비 B4 C 철기용복층병연구기내마성。방법통과 OM,SEM,EDS 등분석용복층급계면적조직특정,병진행내마성측시。결과당 B4 C 질량점주체용복재료질량적18%시,주사용복층표면비교평정,무렬문。주사용복층조직치밀,계면정현평직적량백색과도층,희석솔소,여기체형성료량호적야금결합。 B4 C 도자과립표면용해회형성 Fe,Cr 등원소적붕화물。등리자용복-주사 B4 C 용복층적내마성시42CrMo 적22배,시16Mn 강적41배。결론등리자용복-주사 B4 C 공예능구증강 B4 C 여용복층지간적결합력,제고용복층적경도화내마성。
Objective Fe-based B4 C composite clad coating was prepared on the surface of Q235 steel by plasma cladding-in-jection process, and its wear resistance was studied. Methods The microstructure and dry-sliding wear behavior of the clad layer were investigated by means of optical microscopy( OM), scanning electron microscopy( SEM), energy dispersive spectrometry (EDS) and ball-on-disc wear experiments. Results The experimental results showed that when the B4 C accounted for 18% of the quality of the main body cladding material, the surface of the clad coating was smooth, without cracks. In addition, the plasma cladding-injecting coating had a compact texture, a low dilution rate and a good metallurgical bonding with carbon steel substrate, and there was a bright white transition layer in the interface. During the dissolving of the surface of the B4 C ceramic particles, bo-rides of Fe and Cr were formed. The wear resistance test showed that the plasma cladding-injecting coating had high wear resist-ance, which was twenty-two times that of the 42CrMo steel, and forty-one times that of the 16Mn steel. Conclusion The plasma cladding-injection B4 C process was beneficial to enhance the bonding force between the B4 C and the cladding layer, and improve the hardness and wear resistance of the plasma cladding-injecting coating.