橡胶科技
橡膠科技
상효과기
Rubber Science and Technology
2014年
5期
37-40
,共4页
刘强%赵建林%单震%姚明%李万顺
劉彊%趙建林%單震%姚明%李萬順
류강%조건림%단진%요명%리만순
低温一步法混炼工艺%中心分流式%密炼机%开炼机
低溫一步法混煉工藝%中心分流式%密煉機%開煉機
저온일보법혼련공예%중심분류식%밀련궤%개련궤
single step mixing process at low temperature%symmetrical distribution system%internal mixer%open mill
介绍中心分流式低温一步法混炼工艺及其优势。中心分流式低温一步法混炼工艺是将传统的多段混炼工艺有机组合为一步混炼工艺:胶料在密炼机中混炼后排入开炼机冷却,通过中央输送系统对称分配到周围多个开炼机上,加入硫黄和促进剂等。与传统的多段混炼工艺相比,该工艺能耗降低27%,生产效率提高200%,产能提高1.5倍,胶料均匀性和加工性能改善,尤其适用于添加白炭黑的低滚动阻力轮胎胶料混炼。
介紹中心分流式低溫一步法混煉工藝及其優勢。中心分流式低溫一步法混煉工藝是將傳統的多段混煉工藝有機組閤為一步混煉工藝:膠料在密煉機中混煉後排入開煉機冷卻,通過中央輸送繫統對稱分配到週圍多箇開煉機上,加入硫黃和促進劑等。與傳統的多段混煉工藝相比,該工藝能耗降低27%,生產效率提高200%,產能提高1.5倍,膠料均勻性和加工性能改善,尤其適用于添加白炭黑的低滾動阻力輪胎膠料混煉。
개소중심분류식저온일보법혼련공예급기우세。중심분류식저온일보법혼련공예시장전통적다단혼련공예유궤조합위일보혼련공예:효료재밀련궤중혼련후배입개련궤냉각,통과중앙수송계통대칭분배도주위다개개련궤상,가입류황화촉진제등。여전통적다단혼련공예상비,해공예능모강저27%,생산효솔제고200%,산능제고1.5배,효료균균성화가공성능개선,우기괄용우첨가백탄흑적저곤동조력륜태효료혼련。
The single step mixing process at low temperature with symmetrical distribution system is introduced in this paper. In the process, the compound is ifrstly mixed in the internal mixer and cooled on the open mill, and then distributed to a number of open mills, where the sulfur and accelerators are added. Compared with conventional multi-stage mixing process, the new process reduces energy consumption by 27%, increases productivity by 200%and capacity by 150%. With the new process, the uniformity and rubber processing performance are also improved. This process is especially suitable for production of low rolling resistance tire by using silica.