机床与液压
機床與液壓
궤상여액압
MACHINE TOOL & HYDRAULICS
2014年
13期
28-31,73
,共5页
光学微沟槽%飞刀加工%切削参数优化%加工精度
光學微溝槽%飛刀加工%切削參數優化%加工精度
광학미구조%비도가공%절삭삼수우화%가공정도
Optical microstructures%Fly-cutting%Cutting parameters optimization%Machining accuracy
采用单点金刚石飞刀加工可以直接加工出具有纳米级的表面粗糙度和亚微米级形状精度的光学微结构元件而不需要后续处理。通过超精密飞刀加工微V沟槽的实验,分析了主轴转速、进给速度、切削深度和切削行间距对微V沟槽加工精度的影响,并对切削参数进行优化。最后,利用优化后的切削参数加工出微V沟槽结构。实验结果显示,超精密飞刀加工微V沟槽可达到满足光学微结构加工精度的要求。
採用單點金剛石飛刀加工可以直接加工齣具有納米級的錶麵粗糙度和亞微米級形狀精度的光學微結構元件而不需要後續處理。通過超精密飛刀加工微V溝槽的實驗,分析瞭主軸轉速、進給速度、切削深度和切削行間距對微V溝槽加工精度的影響,併對切削參數進行優化。最後,利用優化後的切削參數加工齣微V溝槽結構。實驗結果顯示,超精密飛刀加工微V溝槽可達到滿足光學微結構加工精度的要求。
채용단점금강석비도가공가이직접가공출구유납미급적표면조조도화아미미급형상정도적광학미결구원건이불수요후속처리。통과초정밀비도가공미V구조적실험,분석료주축전속、진급속도、절삭심도화절삭행간거대미V구조가공정도적영향,병대절삭삼수진행우화。최후,이용우화후적절삭삼수가공출미V구조결구。실험결과현시,초정밀비도가공미V구조가체도만족광학미결구가공정도적요구。
Fly-cutting with single crystal diamond cutting tool was used for the fabrication of optical microstructure components with nano-surface finish and sub-micron form accuracy without the need for any subsequent post polishing. By experimental fabrication of micro V-groove in ultra-precision fly-cutting,the effects of the spindle speed,feed rate,cut depth and cut distance factors affecting machining accuracy of micro V-groove were analyzed,and the cutting parameters were optimized. A micro V-groove array was pro-cessed with using of optimized cutting parameters. The experimental results show that the machining of V-groove structures in ultra-pre-cision fly-cutting meets the requirement of the optical microstructure.