中国机械工程
中國機械工程
중국궤계공정
CHINA MECHANICAl ENGINEERING
2014年
14期
1960-1966
,共7页
陈根余%周宇%张明军%李时春
陳根餘%週宇%張明軍%李時春
진근여%주우%장명군%리시춘
激光技术%激光焊接%表面塌陷%厚板%焊接方位%高速摄像
激光技術%激光銲接%錶麵塌陷%厚闆%銲接方位%高速攝像
격광기술%격광한접%표면탑함%후판%한접방위%고속섭상
laser technique%laser welding%surface undercut%thick plate%welding orientation%high speed photography
针对12mm厚的SUS304不锈钢板的大功率光纤激光焊接过程中,焊缝表面容易出现塌陷的问题,利用高速相机及“三明治”焊接方法拍摄了熔池的流动状况。讨论了焊接位置和焊接速度以及底部驼峰的形成对表面塌陷的影响,研究了塌陷产生的原因。结果表明:从水平焊接位置到竖直焊接位置的过程中,表面塌陷平均深度逐步减小。焊接速度越小,小孔前沿孔壁上“凸台”越大,表面塌陷越严重。底部驼峰的形成,导致熔池熔融金属不足,形成表面塌陷。
針對12mm厚的SUS304不鏽鋼闆的大功率光纖激光銲接過程中,銲縫錶麵容易齣現塌陷的問題,利用高速相機及“三明治”銲接方法拍攝瞭鎔池的流動狀況。討論瞭銲接位置和銲接速度以及底部駝峰的形成對錶麵塌陷的影響,研究瞭塌陷產生的原因。結果錶明:從水平銲接位置到豎直銲接位置的過程中,錶麵塌陷平均深度逐步減小。銲接速度越小,小孔前沿孔壁上“凸檯”越大,錶麵塌陷越嚴重。底部駝峰的形成,導緻鎔池鎔融金屬不足,形成錶麵塌陷。
침대12mm후적SUS304불수강판적대공솔광섬격광한접과정중,한봉표면용역출현탑함적문제,이용고속상궤급“삼명치”한접방법박섭료용지적류동상황。토론료한접위치화한접속도이급저부타봉적형성대표면탑함적영향,연구료탑함산생적원인。결과표명:종수평한접위치도수직한접위치적과정중,표면탑함평균심도축보감소。한접속도월소,소공전연공벽상“철태”월대,표면탑함월엄중。저부타봉적형성,도치용지용융금속불족,형성표면탑함。
Due to surface undercut in the process of welding of SUS 304 stainless steel plate with 12 mm thickness using high power fiber laser ,the flow of molten pool was captured by a high-speed camera based on“sandwich”method .The influences of the welding orientations ,welding speed and the root hump on the surface undercut were discussed ,and the formation causes of the surface undercut were investigated .The results show that the average depth decreases gradually with varying the weld-ing orientations from horizontal orientation welding to the vertical orientation welding .Moreover ,as the welding speed becoming smaller ,the size of the“shelf”on the keyhole front wall increases and the undercut becomes deeper .With generation of the root hump ,the top molten pool lacks the liquid metal resulting in surface undercut .