农业工程学报
農業工程學報
농업공정학보
2014年
14期
17-25
,共9页
杜立恒%俞高红%张国凤%李革%刘大庆
杜立恆%俞高紅%張國鳳%李革%劉大慶
두립항%유고홍%장국봉%리혁%류대경
农业机械%设计%试验%高速插秧机%送苗装置%钵体毯状苗
農業機械%設計%試驗%高速插秧機%送苗裝置%缽體毯狀苗
농업궤계%설계%시험%고속삽앙궤%송묘장치%발체담상묘
agricultural machinery%design%experiments%high-speed rice transplanter%feeding-seedling device%pot-blanket seedling
基于现有高速插秧机平台,改进设计适用于钵体毯状苗的纵向送秧装置。对钵体毯状苗的插秧特点进行分析。针对钵体毯状苗对纵向送秧装置的要求,对纵向送秧装置进行了详细的理论分析和设计。通过Solidworks建模并对装置的工作状态进行虚拟仿真。设计加工样机进行试验分析,试验结果表明,多次纵向送秧误差均在2 mm 以内,且不存在累积误差,故满足设计要求。保证了机器在高速工作状况下,纵向送秧的精度和非送秧过程时秧苗的纵向位置固定。该文设计的纵向送秧装置使得钵体毯状苗在插秧机平台上的纵向送秧:精准、稳定、可靠。为钵体毯状苗实现高速机械插秧提供了可靠的设计方案和理论依据。
基于現有高速插秧機平檯,改進設計適用于缽體毯狀苗的縱嚮送秧裝置。對缽體毯狀苗的插秧特點進行分析。針對缽體毯狀苗對縱嚮送秧裝置的要求,對縱嚮送秧裝置進行瞭詳細的理論分析和設計。通過Solidworks建模併對裝置的工作狀態進行虛擬倣真。設計加工樣機進行試驗分析,試驗結果錶明,多次縱嚮送秧誤差均在2 mm 以內,且不存在纍積誤差,故滿足設計要求。保證瞭機器在高速工作狀況下,縱嚮送秧的精度和非送秧過程時秧苗的縱嚮位置固定。該文設計的縱嚮送秧裝置使得缽體毯狀苗在插秧機平檯上的縱嚮送秧:精準、穩定、可靠。為缽體毯狀苗實現高速機械插秧提供瞭可靠的設計方案和理論依據。
기우현유고속삽앙궤평태,개진설계괄용우발체담상묘적종향송앙장치。대발체담상묘적삽앙특점진행분석。침대발체담상묘대종향송앙장치적요구,대종향송앙장치진행료상세적이론분석화설계。통과Solidworks건모병대장치적공작상태진행허의방진。설계가공양궤진행시험분석,시험결과표명,다차종향송앙오차균재2 mm 이내,차불존재루적오차,고만족설계요구。보증료궤기재고속공작상황하,종향송앙적정도화비송앙과정시앙묘적종향위치고정。해문설계적종향송앙장치사득발체담상묘재삽앙궤평태상적종향송앙:정준、은정、가고。위발체담상묘실현고속궤계삽앙제공료가고적설계방안화이론의거。
As one of special rice seedling, the pot-blanket seedling is a method between the rice pot seedling and blanket seedling. Because of its low damage to seedling and root while transplanting, fast reviving, and earlier rooting and tillering after transplanting, the mechanical planting of pot-blanket seedling is enabled to be high yield and more efficient. Compared with the ordinary seedling, its yield can increase 5%-15%. In China, rice is the principal food, so it is very significant to research the planting technology of pot-blanket seedling. However, there is no existing transplanter specially for pot-blanket seedlings. Vertical feeding-seedling device of existing high-speed transplanter being used has following problems:1) With the influence of gravity and vibration, seedlings will slide down on flat belt,when vertical feeding-seedling device does not work and cannot be fixed. 2) One-way bearing can also be rotated unidirectionally with the force of vibration so that seedling cannot be fed accurately. 3) The accumulative transmission error of one-way bearing will increase with time. As a result, the vertical feeding seedling cannot be quantified accurately. In order to solve the problem that vertical feeding seedling is impossible to be quantified accurately with use of high-speed transplanter, in the paper, a new kind of rice pot-blanket feeding-seedling device was designed and improved for rice pot-blanket seedlings. After analyzing and summarizing the planting traits of rice pot-blanket seedling on references at home and abroad, a device with intermittent rod mechanisms, four-bar mechanism, a double-ratchet mechanism which applies to platform of high-speed transplanter was analyzed theoretically and structured to satisfy the requirements of rice pot-blanket seedlings. By used of Solid Works, it will be enabled to test its work conditions in virtual simulation. And a prototype was successfully developed. The experiment showed that the deviation of one-pass vertical feeding quantity was less than 2 mm and there was no accumulative error after repeated feeding. In the condition of high-speed operation, vertical feeding seedling was accurate and stable. The position of seedlings can be fixed when the device under inactive condition. The research can provide a reference for design and application of rice transplanters.