农业工程学报
農業工程學報
농업공정학보
2014年
15期
317-324
,共8页
王玉堂%郭文奎%迟涛%程涛
王玉堂%郭文奎%遲濤%程濤
왕옥당%곽문규%지도%정도
工艺设计%乳制品%浓缩%纳滤%酸奶%牛乳
工藝設計%乳製品%濃縮%納濾%痠奶%牛乳
공예설계%유제품%농축%납려%산내%우유
process design%dairy products%concentration%nanofiltration%yogurt%cow milk
近年来,酸奶产品主要通过使用食品添加剂,而不是工艺创新达到改变酸奶感官状态的目的,导致酸奶产品更新缓慢。该研究将膜过滤技术引入酸奶生产,以期开发一种纳滤浓缩酸奶的新工艺,能够在不使用添加剂的情况下,生产黏性、咀嚼性及黏弹性较高,且抗管道运输能力较强的酸奶产品。考察浓缩时,均质及不同的温度及压力下,牛乳对纳滤膜通量的影响,以及乳成分的变化对酸奶质构及流变学参数的影响。结果表明,均质后,在65℃,1.6 MPa的条件下进行浓缩时平均膜通量约为7.5 L/(m2·h),浓缩时间约为35 min,能够应用到实际酸奶生产中。此时,一价离子,钠、钾,氯的截留率分别是40.8%,46.5%,及17.8%;二价离子,钙、镁的截留率分别为94.2%,95.7%;其他乳成分,乳糖、蛋白质的截留率分别是92.4%和94.8%。非脂乳干物质增加1.24倍,脂肪增加1.3倍。浓缩工艺生产酸奶的黏度为27.8 Pa·s,无浓缩工艺生产酸奶的黏度为16 Pa·s。经质构(texture profile analysis, TPA)测定发现,浓缩工艺生产的酸奶的硬度、胶黏性、胶着性、咀嚼性分别为0.4605 N,-0.6492 N·s,0.3253 N·s,0.2987 N·s,这些质构及流变学参数分别是无浓缩工艺生产的酸奶的4.18,1.36,4.87,5.08倍,可以用来生产具有较高管道耐受的、黏度及咀嚼性较高的酸奶产品。研究结果为采用纳滤技术生产新型酸奶产品提供参考。
近年來,痠奶產品主要通過使用食品添加劑,而不是工藝創新達到改變痠奶感官狀態的目的,導緻痠奶產品更新緩慢。該研究將膜過濾技術引入痠奶生產,以期開髮一種納濾濃縮痠奶的新工藝,能夠在不使用添加劑的情況下,生產黏性、咀嚼性及黏彈性較高,且抗管道運輸能力較彊的痠奶產品。攷察濃縮時,均質及不同的溫度及壓力下,牛乳對納濾膜通量的影響,以及乳成分的變化對痠奶質構及流變學參數的影響。結果錶明,均質後,在65℃,1.6 MPa的條件下進行濃縮時平均膜通量約為7.5 L/(m2·h),濃縮時間約為35 min,能夠應用到實際痠奶生產中。此時,一價離子,鈉、鉀,氯的截留率分彆是40.8%,46.5%,及17.8%;二價離子,鈣、鎂的截留率分彆為94.2%,95.7%;其他乳成分,乳糖、蛋白質的截留率分彆是92.4%和94.8%。非脂乳榦物質增加1.24倍,脂肪增加1.3倍。濃縮工藝生產痠奶的黏度為27.8 Pa·s,無濃縮工藝生產痠奶的黏度為16 Pa·s。經質構(texture profile analysis, TPA)測定髮現,濃縮工藝生產的痠奶的硬度、膠黏性、膠著性、咀嚼性分彆為0.4605 N,-0.6492 N·s,0.3253 N·s,0.2987 N·s,這些質構及流變學參數分彆是無濃縮工藝生產的痠奶的4.18,1.36,4.87,5.08倍,可以用來生產具有較高管道耐受的、黏度及咀嚼性較高的痠奶產品。研究結果為採用納濾技術生產新型痠奶產品提供參攷。
근년래,산내산품주요통과사용식품첨가제,이불시공예창신체도개변산내감관상태적목적,도치산내산품경신완만。해연구장막과려기술인입산내생산,이기개발일충납려농축산내적신공예,능구재불사용첨가제적정황하,생산점성、저작성급점탄성교고,차항관도운수능력교강적산내산품。고찰농축시,균질급불동적온도급압력하,우유대납려막통량적영향,이급유성분적변화대산내질구급류변학삼수적영향。결과표명,균질후,재65℃,1.6 MPa적조건하진행농축시평균막통량약위7.5 L/(m2·h),농축시간약위35 min,능구응용도실제산내생산중。차시,일개리자,납、갑,록적절류솔분별시40.8%,46.5%,급17.8%;이개리자,개、미적절류솔분별위94.2%,95.7%;기타유성분,유당、단백질적절류솔분별시92.4%화94.8%。비지유간물질증가1.24배,지방증가1.3배。농축공예생산산내적점도위27.8 Pa·s,무농축공예생산산내적점도위16 Pa·s。경질구(texture profile analysis, TPA)측정발현,농축공예생산적산내적경도、효점성、효착성、저작성분별위0.4605 N,-0.6492 N·s,0.3253 N·s,0.2987 N·s,저사질구급류변학삼수분별시무농축공예생산적산내적4.18,1.36,4.87,5.08배,가이용래생산구유교고관도내수적、점도급저작성교고적산내산품。연구결과위채용납려기술생산신형산내산품제공삼고。
In recent years, yogurt products are usually developed and designed by using different raw materials and food additives, less by innovations of production processes. For the development of new technology for producing yogurt, considering the technical feasibility of nanofiltration concentration’s application in yogurt production process, the paper put forward an idea for developing new yogurt products by improving the workmanship. In this study, the raw milk was concentrated by nanofiltration membrane when producing yogurt with transmembrane pressure of 1.0, 1.6, 2.0, 2.4 MPa and the milk temperature of 10, 15, 55, 65℃, respectively, in order to investigate the change of milk composition during concentration and its influence on yogurt texture and rheological parameters, as while as the influence of raw milk on nanofiltration membrane performance at different temperatures and pressures. The results indicate that, under the conditions of 65℃ and 2.0 MPa, the concentration was feasible and it can be applied in yogurt production when the membrane flux is 7.5 L/(m2·h) and concentration time is about 85 min. The retention rates of monovalent ions of sodium, potassium, chlorine are 40.8%, 46.5% and 17.8%, respectively, while the divalent ions of calcium and magnesium are 94.2%, 95.7%, respectively, and the other milk contents, the lactose and protein, are 92.4%and 95.7%, respectively. The non-fat dry matter increases by 1.24 times, the fat increases by 1.3 times and the milk acidity increases by 1 degree. The viscosity of yogurt producing through concentration is 27.8 Pa·s, and which of yogurt without concentration is 16 Pa·s. With the texture profile analysis (TPA) on yogurt texture, the hardness, adhesiveness, gumminess and chewiness of yogurt with concentration is 0.4605 N,-0.6492 N·s, 0.3253 N·s and 0.2987 N·s, respectively, while the indexes of yogurt without concentration is-0.1102 N,-0.4787 N·s, 0.0680 N·s and-0.0586 N·s, respectively. These texture and rheological parameters of the yogurt with concentration are all superior to those of the yogurt without concentration technology.