CAJ | 학술논문

针对小型整秆式甘蔗收割机工作时破头率高，容易堵塞等缺陷，该文对原样机切割系统的切割输送装置、布局和提升方式等进行了改进，在原样机切割系统前增加一个辅助喂入辊。对改进样机刀盘的振动测试结果表明：改进后切割装置动态刚性得到提高，刀盘振动小。田间对比试验表明：改进后甘蔗宿根破头率由原来的15.9%降低为4.7%，蔗茎合格率由原来的51.0%提高到82.5%，喂入量由原来1.129 kg/s提高到1.894 kg/s。该文可为整秆式小型甘蔗收获机的机械设计提供参考。
침대소형정간식감자수할궤공작시파두솔고，용역도새등결함，해문대원양궤절할계통적절할수송장치、포국화제승방식등진행료개진，재원양궤절할계통전증가일개보조위입곤。대개진양궤도반적진동측시결과표명：개진후절할장치동태강성득도제고，도반진동소。전간대비시험표명：개진후감자숙근파두솔유원래적15.9%강저위4.7%，자경합격솔유원래적51.0%제고도82.5%，위입량유원래1.129 kg/s제고도1.894 kg/s。해문가위정간식소형감자수획궤적궤계설계제공삼고。
The cutting system is the key component of small whole-stalk sugarcane harvester and it is located in front of the machine. Whether it can convey the sugarcane smoothly into the next process or not after cutting is directly related to the working performance of the machine. Currently the main problems of the original prototype include serious blocking, lower cutting quality, less efficiency and higher impurity during harvesting, which seriously hinder the application of the harvester. In order to improve cutting quality and to reduce the sugar stalks loss under the premise of low stool damage rate, some technical improvements were taken. The cutting device, layout and lifting way of the cutting system of the original machine were modified, and an aggressive knock-down roller was added in frond of the cutting system. <br> Screw mechanism with rubber was added to the base-cutter. It can enhance the friction coefficient between sugarcane and transport mechanism, which is helpful for sugarcane entering the feeding roller. Theoretical analysis indicated that the amplitude of the blades was lower if the cutting system was located in middle of the machine than that in frond of the machine. So the cutting system was moved from ahead to middle of the wheels. The original lifting way of the cutting system was vertical, it is not fit for high plots, so it was replaced by revolving round its back-end. By installing an aggressive knock-down roller in frond of the cutting system, it can improve the feeding speed of sugarcane and reduce the amount of overlap sugarcane. The modified prototype was made based on the technical improvement and vibration test was studied. Experiment results showed that the amplitude of the blades was smaller, the stool damage rate was lower. Contrast tests were carried out in the field and the results showed that the new cutting system can improve the feeding ability and decrease the probability of blockage during harvesting. The best cutting quality could be obtained under the condition that the speed of feeding roller was 200 r/min, the speed of crop lifter was 120 r/min, the speed of base-cutter was 650 r/min and speed of cleaning roller was 770 r/min,. After improvement, the stool damage rate reduced from 15.9%to 4.7%, non-damage rate of the base of sugarcane stalks enhanced from 51.0%to 82.5%, the trash content decreased from 5.12%to 2.86%, the production efficiency raised from 1.129 to 1.894 kg/s, and it could meet the sugar-refinery requirements for sugarcane. The research can provide a reference for the mechanical design of the whole stalk sugarcane harvester.