CAJ | 학술논문

针对汽车功能主模型检具中的车门薄壁模拟块高速铣削工况，提出了四因素四水平的正交试验方案，运用多元线性回归方法建立了螺旋刃球头铣刀的铣削力经验指数模型。通过正交试验表，初步分析了各铣削参数对铣削力的影响，并采取进一步试验，验证了模型的精度，给出了初步优化参数。铣削力经验指数模型的建立在为加工现场提供快速铣削力计算方法的同时，也为同类薄壁件高速铣削加工有限元模拟和变形控制方案的研究提供可靠的力边界条件。
침대기차공능주모형검구중적차문박벽모의괴고속선삭공황，제출료사인소사수평적정교시험방안，운용다원선성회귀방법건립료라선인구두선도적선삭력경험지수모형。통과정교시험표，초보분석료각선삭삼수대선삭력적영향，병채취진일보시험，험증료모형적정도，급출료초보우화삼수。선삭력경험지수모형적건립재위가공현장제공쾌속선삭력계산방법적동시，야위동류박벽건고속선삭가공유한원모의화변형공제방안적연구제공가고적력변계조건。
Reviewed several ball-end milling force calculations ,and an orthogonal experiment scheme was adopted to investigate ball-end milling force for specific conditions in precision ball-end milling.Orthogonal regression analysis method was used to build the exponential model of ball-end milling force ,analysis of the influence of the milling parameters on milling force was given through the orthogonal experiment intuitive analysis table ,and the optimized parameters were proposed preliminary .At last milling experiment was applied to test and verify the accuracy of formula .All these provide a rapid calculation of milling force for workers and lay a firm foundation for the next study of thin-walled workpiece FEA and deformation control scheme .