电子测量与仪器学报
電子測量與儀器學報
전자측량여의기학보
JOURNAL OF ELECTRONIC MEASUREMENT AND INSTRUMENT
2014年
7期
770-776
,共7页
黄海鸿%姚结艳%刘儒军%姜石林
黃海鴻%姚結豔%劉儒軍%薑石林
황해홍%요결염%류유군%강석림
金属磁记忆%X射线%再制造%驱动桥壳
金屬磁記憶%X射線%再製造%驅動橋殼
금속자기억%X사선%재제조%구동교각
metal magnetic memory%X-ray%remanufacturing%driving axle housing
为探索金属磁记忆现象的物理本质,深入研究车桥桥壳损伤的磁记忆无损检测方法,首先对标准试件进行测试,然后对某系列新桥壳进行疲劳试验,得出桥壳危险区域不同位置、不同加载次数下磁记忆信号法向分量及其梯度值K的变化,并用X射线检测残余应力与磁记忆检测结果进行对比;再以疲劳试验为基础,针对退役驱动桥壳进行变形量测定及对其危险区域进行磁记忆检测,确定桥壳变形量与磁记忆信号间的关系。研究表明:施加载荷前桥壳表面的初始磁状态不同,施加载荷后磁记忆信号呈现规律性的变化;随着循环次数的增加,梯度K值峰值增大;利用磁记忆检测与X射线复合检测的方法能较好的判断出构件缺陷;桥壳的变形量和磁记忆信号梯度K值以及加载的循环次数之间有良好的对应关系,可以为驱动桥壳再制造检测提供依据。
為探索金屬磁記憶現象的物理本質,深入研究車橋橋殼損傷的磁記憶無損檢測方法,首先對標準試件進行測試,然後對某繫列新橋殼進行疲勞試驗,得齣橋殼危險區域不同位置、不同加載次數下磁記憶信號法嚮分量及其梯度值K的變化,併用X射線檢測殘餘應力與磁記憶檢測結果進行對比;再以疲勞試驗為基礎,針對退役驅動橋殼進行變形量測定及對其危險區域進行磁記憶檢測,確定橋殼變形量與磁記憶信號間的關繫。研究錶明:施加載荷前橋殼錶麵的初始磁狀態不同,施加載荷後磁記憶信號呈現規律性的變化;隨著循環次數的增加,梯度K值峰值增大;利用磁記憶檢測與X射線複閤檢測的方法能較好的判斷齣構件缺陷;橋殼的變形量和磁記憶信號梯度K值以及加載的循環次數之間有良好的對應關繫,可以為驅動橋殼再製造檢測提供依據。
위탐색금속자기억현상적물리본질,심입연구차교교각손상적자기억무손검측방법,수선대표준시건진행측시,연후대모계렬신교각진행피로시험,득출교각위험구역불동위치、불동가재차수하자기억신호법향분량급기제도치K적변화,병용X사선검측잔여응력여자기억검측결과진행대비;재이피로시험위기출,침대퇴역구동교각진행변형량측정급대기위험구역진행자기억검측,학정교각변형량여자기억신호간적관계。연구표명:시가재하전교각표면적초시자상태불동,시가재하후자기억신호정현규률성적변화;수착순배차수적증가,제도K치봉치증대;이용자기억검측여X사선복합검측적방법능교호적판단출구건결함;교각적변형량화자기억신호제도K치이급가재적순배차수지간유량호적대응관계,가이위구동교각재제조검측제공의거。
In order to explore the physical mechanism of metal magnetic memory phenomenon , the magnetic memory non-destructive testing of driving axle housing is presented .The standard specimens are tested , and fatigue tests for new axle housing are carried out .The changing of magnetic memory signal and its gradient K along with different location of danger zone of the axle housing and loading cycles are investigated , and the re-sult is compared with the X-ray detection of residual stress .Based on the fatigue test , the deformation of axle housing and magnetic memory signal on the dangerous area is detected , and the relationship between the de-formation and magnetic memory signals is established .It shows that the initial state of surface magnetic of axle housing is messy , and the magnetic memory signal turns regular after loading .With the increase of loading cy-cles, the peak of gradient K value increases.Meanwhile, the compound magnetic memory testing and X-ray detection method can better determine the defect in components .The deformation of axle housing is connected with both the gradient K of magnetic memory signal and loading cycles .The research can provide a basis for remanufacturing testing for drive axle housing .