北京科技大学学报
北京科技大學學報
북경과기대학학보
JOURNAL OF UNIVERSITY OF SCIENCE AND TECHNOLOGY BEIJING
2014年
7期
959-965
,共7页
杨光%张康生%段万泽%胡正寰
楊光%張康生%段萬澤%鬍正寰
양광%장강생%단만택%호정환
楔横轧%轧件%料头%工艺参数%回归分析%有限元分析
楔橫軋%軋件%料頭%工藝參數%迴歸分析%有限元分析
설횡알%알건%료두%공예삼수%회귀분석%유한원분석
cross wedge rolling%workpieces%scrap%process parameters%regression analysis%finite element analysis
采用DEFORM-3D软件对无台阶端头轧件的成形过程进行了有限元数值模拟,并结合二次回归正交旋转组合设计法,研究了各工艺参数对无台阶端头轧件料头体积损耗的影响规律,得到了轧件料头体积的回归方程。研究表明,轧件的料头体积与轧制长度成正比,与展宽角成反比,在模具设计允许的条件下,宜选用较小的展宽角。通过轧制实验,验证了回归方程的可信度和影响规律的正确性。
採用DEFORM-3D軟件對無檯階耑頭軋件的成形過程進行瞭有限元數值模擬,併結閤二次迴歸正交鏇轉組閤設計法,研究瞭各工藝參數對無檯階耑頭軋件料頭體積損耗的影響規律,得到瞭軋件料頭體積的迴歸方程。研究錶明,軋件的料頭體積與軋製長度成正比,與展寬角成反比,在模具設計允許的條件下,宜選用較小的展寬角。通過軋製實驗,驗證瞭迴歸方程的可信度和影響規律的正確性。
채용DEFORM-3D연건대무태계단두알건적성형과정진행료유한원수치모의,병결합이차회귀정교선전조합설계법,연구료각공예삼수대무태계단두알건료두체적손모적영향규률,득도료알건료두체적적회귀방정。연구표명,알건적료두체적여알제장도성정비,여전관각성반비,재모구설계윤허적조건하,의선용교소적전관각。통과알제실험,험증료회귀방정적가신도화영향규률적정학성。
The forming process of no-step-end workpieces was simulated with the software DEFORM-3D. The influence of process-ing parameters on the end scrap of no-step-end workpieces was analyzed by means of quadratic quadrature rotate combination design method to get a regression equation. According to the obtained research results, the end scrap is in direct proportion to the length of blanks, but in inverse proportion to the spreading angle. A smaller spreading angle is beneficial under the selected range. Finally the reliability of the regression equation and the correctness of the influence rules were verified by rolling experiment.