航天制造技术
航天製造技術
항천제조기술
HANGTIAN ZHIXAO JI SHU
2014年
4期
39-42,46
,共5页
铝合金%活塞裙%数值模拟%工艺优化
鋁閤金%活塞裙%數值模擬%工藝優化
려합금%활새군%수치모의%공예우화
aluminum alloy%piston skirt%numerical simulation%process optimization
针对活塞裙铸造过程中出现的缩孔、缩松缺陷,根据铸造工艺理论,结合计算机辅助设计并利用View Cast软件对原始工艺进行模拟计算,发现缺陷主要集中在销孔周围厚大部位。为了减少铸件缺陷,对原始的浇注系统尺寸进行计算优化,模拟结果显示,新的工艺能明显减少缺陷,提高材料利用率。
針對活塞裙鑄造過程中齣現的縮孔、縮鬆缺陷,根據鑄造工藝理論,結閤計算機輔助設計併利用View Cast軟件對原始工藝進行模擬計算,髮現缺陷主要集中在銷孔週圍厚大部位。為瞭減少鑄件缺陷,對原始的澆註繫統呎吋進行計算優化,模擬結果顯示,新的工藝能明顯減少缺陷,提高材料利用率。
침대활새군주조과정중출현적축공、축송결함,근거주조공예이론,결합계산궤보조설계병이용View Cast연건대원시공예진행모의계산,발현결함주요집중재소공주위후대부위。위료감소주건결함,대원시적요주계통척촌진행계산우화,모의결과현시,신적공예능명현감소결함,제고재료이용솔。
Concidering the shirinkage void of piston skirt in casting process, the original technology is calculated by View Cast combined with the computer aided design based on the theory of casting technique. The results show that the main defect exist at thick parts of the piston skirt, around the pin hole. The numerical simulation results indicate that the casting defects were reduced while the operation rate were increased by optimizing the runner system.