组合机床与自动化加工技术
組閤機床與自動化加工技術
조합궤상여자동화가공기술
MODULAR MACHINE TOOL & AUTOMATIC MANUFACTURING TECHNIQUE
2014年
8期
108-111
,共4页
水轮机现场检修%专用机床%ANSYS Workbench%静力学分析%模态分析
水輪機現場檢脩%專用機床%ANSYS Workbench%靜力學分析%模態分析
수륜궤현장검수%전용궤상%ANSYS Workbench%정역학분석%모태분석
repairing the large turning machine tools%multi-purpose machine tool%ANSYS Workbench%stat-ic analysis%modal analysis
文章设计了一台水轮机现场检修专用数控机床,并对其建立三维模型,基于 ANSYSWORK-BENCH有限元分析,进行了水电站检修专用数控机床静力学分析,得到了床身变形、等效应力;进行了机床床身结构的模态分析,得到机床的前六阶固有频率和振型,得出了水轮机现场修复机床设计中的薄弱环节。通过对薄弱环节的结构改进,对比改进后的静力结构和模态分析,优化后的机床静态特性和动态特性明显提高。加强了现场修复机床的刚度和强度,而且也有利于大型水电站检修的现场修复精度,提高机床生产厂家的设备利用率,保障了能源与资源的不必要浪费。
文章設計瞭一檯水輪機現場檢脩專用數控機床,併對其建立三維模型,基于 ANSYSWORK-BENCH有限元分析,進行瞭水電站檢脩專用數控機床靜力學分析,得到瞭床身變形、等效應力;進行瞭機床床身結構的模態分析,得到機床的前六階固有頻率和振型,得齣瞭水輪機現場脩複機床設計中的薄弱環節。通過對薄弱環節的結構改進,對比改進後的靜力結構和模態分析,優化後的機床靜態特性和動態特性明顯提高。加彊瞭現場脩複機床的剛度和彊度,而且也有利于大型水電站檢脩的現場脩複精度,提高機床生產廠傢的設備利用率,保障瞭能源與資源的不必要浪費。
문장설계료일태수륜궤현장검수전용수공궤상,병대기건립삼유모형,기우 ANSYSWORK-BENCH유한원분석,진행료수전참검수전용수공궤상정역학분석,득도료상신변형、등효응력;진행료궤상상신결구적모태분석,득도궤상적전륙계고유빈솔화진형,득출료수륜궤현장수복궤상설계중적박약배절。통과대박약배절적결구개진,대비개진후적정력결구화모태분석,우화후적궤상정태특성화동태특성명현제고。가강료현장수복궤상적강도화강도,이차야유리우대형수전참검수적현장수복정도,제고궤상생산엄가적설비이용솔,보장료능원여자원적불필요낭비。
A large turning machine tools has been designed for repairing the hydraulic turbines in this paper. A three-dimensional model of the machine tool bed was established. The finite element analysis method was used for statics analysis on the machine tool structure. Both the lathe bed deformation diagram, and equiva-lent stress and strain diagram were obtained. Furthermore, the modal analysis on the machine tool structure was carried out to get the first six order natural frequency and vibration models. Based on this foundation, the weak links of the machine tool bed were pointed out and optimized, Not only the accuracy of machine tools, but also the dynamic performance of machine tools has been improved with a distinct optimization effect. This is helpful to the structure design and quality improvement of special purposed large machine tools. So the intelligence and precision of repairing the hydraulic turbines are improved in our country.