CAJ | 학술논문

为减少卷烟条盒输送线因堵塞造成的残次品数量和堵塞停机时间，设计了卷烟条盒输送线堵塞报警控制装置。在动力头区域安装堵塞检测装置，通过PLC和变频器切换接口，并安装LED大屏幕，来实现快速定位报警设置，当堵塞发生时可及时报警，并准确指示堵塞点。采用该装置后，每次堵塞发生时的残品烟数量由原来的平均300条降低到10条以下，排除故障平均时间由原来的30 min缩短到5 min以内，提高了工作效率，降低了产品残次率。
위감소권연조합수송선인도새조성적잔차품수량화도새정궤시간，설계료권연조합수송선도새보경공제장치。재동력두구역안장도새검측장치，통과PLC화변빈기절환접구，병안장LED대병막，래실현쾌속정위보경설치，당도새발생시가급시보경，병준학지시도새점。채용해장치후，매차도새발생시적잔품연수량유원래적평균300조강저도10조이하，배제고장평균시간유원래적30 min축단도5 min이내，제고료공작효솔，강저료산품잔차솔。
To reduce the number of defective products and the downtime caused by the blockage of cigarette conveying line,the alarm control unit was designed to solve blockage of cigarette conveying line.The jam detection device in power head area was installed.By PLC and inverter switch interface,and installation of LED large screen,rapid locating alarm position was achieved.It would alarm timely and indicate jam accu-rately when congestion occured.The quantity of defective tobacco products could be controlled under ten compared to the previous situation when each congestion occured and the average time of troubleshooting was shortened from thirty minutes to less than five minutes after the device was adopted.The device could improve work efficiency and reduce the rate of defective products.