耐火材料
耐火材料
내화재료
REFRACTORIES
2014年
4期
241-244
,共4页
王刚%袁波%韩建遷%陈阔
王剛%袁波%韓建遷%陳闊
왕강%원파%한건천%진활
氧化铝%发泡法%多孔陶瓷%凝胶注模%溶胶凝胶%水泥固化
氧化鋁%髮泡法%多孔陶瓷%凝膠註模%溶膠凝膠%水泥固化
양화려%발포법%다공도자%응효주모%용효응효%수니고화
alumina%foaming method%porous ceramics%gel-casting%sol-gel%cement curing
以煅烧氧化铝粉、柠檬酸铵、十二烷基硫酸三乙醇胺、丙烯酰胺、N,N’-亚甲基双丙烯酰胺、过硫酸铵、N,N,N’,N’-四甲基乙二胺、硅溶胶、氯化铵、铝酸钙水泥、聚丙烯酰胺为原料,采用发泡法造孔原理,分别结合凝胶注模工艺、溶胶凝胶工艺和水泥固化工艺三种不同的固化成型方法,制备了新型Al2 O3基多孔陶瓷隔热材料。结果表明:三种方法所制备试样的烧后收缩率在11.5%~12.8%,体积密度在0.70~0.75 g·cm-3,显气孔率在80.2%~82.0%,差别较小;凝胶注模工艺制备的多孔陶瓷为纯相的α-Al2 O3,溶胶凝胶工艺制备的多孔陶瓷还有少量莫来石,水泥固化工艺制备的多孔陶瓷还有少量六铝酸钙相;三种方法制备的多孔陶瓷的结构非常相似,都为明显的球形孔结构,且其耐压强度和热导率差别也不大,但耐压强度比目前高温隔热常用的Al2 O3多晶纤维板明显要高,热导率与Al2 O3多晶纤维板的相近。
以煅燒氧化鋁粉、檸檬痠銨、十二烷基硫痠三乙醇胺、丙烯酰胺、N,N’-亞甲基雙丙烯酰胺、過硫痠銨、N,N,N’,N’-四甲基乙二胺、硅溶膠、氯化銨、鋁痠鈣水泥、聚丙烯酰胺為原料,採用髮泡法造孔原理,分彆結閤凝膠註模工藝、溶膠凝膠工藝和水泥固化工藝三種不同的固化成型方法,製備瞭新型Al2 O3基多孔陶瓷隔熱材料。結果錶明:三種方法所製備試樣的燒後收縮率在11.5%~12.8%,體積密度在0.70~0.75 g·cm-3,顯氣孔率在80.2%~82.0%,差彆較小;凝膠註模工藝製備的多孔陶瓷為純相的α-Al2 O3,溶膠凝膠工藝製備的多孔陶瓷還有少量莫來石,水泥固化工藝製備的多孔陶瓷還有少量六鋁痠鈣相;三種方法製備的多孔陶瓷的結構非常相似,都為明顯的毬形孔結構,且其耐壓彊度和熱導率差彆也不大,但耐壓彊度比目前高溫隔熱常用的Al2 O3多晶纖維闆明顯要高,熱導率與Al2 O3多晶纖維闆的相近。
이단소양화려분、저몽산안、십이완기류산삼을순알、병희선알、N,N’-아갑기쌍병희선알、과류산안、N,N,N’,N’-사갑기을이알、규용효、록화안、려산개수니、취병희선알위원료,채용발포법조공원리,분별결합응효주모공예、용효응효공예화수니고화공예삼충불동적고화성형방법,제비료신형Al2 O3기다공도자격열재료。결과표명:삼충방법소제비시양적소후수축솔재11.5%~12.8%,체적밀도재0.70~0.75 g·cm-3,현기공솔재80.2%~82.0%,차별교소;응효주모공예제비적다공도자위순상적α-Al2 O3,용효응효공예제비적다공도자환유소량막래석,수니고화공예제비적다공도자환유소량륙려산개상;삼충방법제비적다공도자적결구비상상사,도위명현적구형공결구,차기내압강도화열도솔차별야불대,단내압강도비목전고온격열상용적Al2 O3다정섬유판명현요고,열도솔여Al2 O3다정섬유판적상근。
New type heat insulation materials of alumina based porous ceramics were prepared via foaming method as pore-forming mechanism combined with gel-casting,sol-gel or cement curing process,using calcined alumina powder,ammonium citrate,triethanolamine lauryl sulfate,acrylamide,N,N’-methylenebi-sacrylamide,ammonium persulfate,N,N,N’,N’-tetramethylethylenediamine,silica sol,ammonium chlo-ride,calcium aluminate cement,polyacrylamide as starting materials.The results show that the properties differences of the prepared specimens by the three methods are small:shrinkage after firing is between 1 1 .5%-12.8%,bulk density is between 0.70 -0.75 g · cm -3 ,apparent porosity is between 80.2% -82.0%;porous ceramics prepared by gel-casting only contain pure α-Al2 O3 phase,those by sol-gel con-tain a small amount of mullite besides α-Al2O3,and those by cement curing contain a small amount of hexaluminate besides α-Al2 O3;the ceramics have similar structures with obvious spheric pores,compres-sive strength and thermal conductivity.Compared with the current heat insulation polycrystalline alumina fi-ber sheet,they have higher compressive strength and similar thermal conductivity.