有色金属科学与工程
有色金屬科學與工程
유색금속과학여공정
JIANGXI NONFERROUS METALS
2014年
4期
37-43
,共7页
苌真真%张炯明%王顺玺%刘义%王博
萇真真%張炯明%王順璽%劉義%王博
장진진%장형명%왕순새%류의%왕박
钢包%自由表面旋涡%数值模拟%湍流模型
鋼包%自由錶麵鏇渦%數值模擬%湍流模型
강포%자유표면선와%수치모의%단류모형
ladle%free surface vortex%numerical simulation%turbulent model
钢包在非稳态浇注过程中易形成旋涡,导致钢渣及空气的大量卷入,严重危害了钢的质量。为了更好的研究旋涡,采用ANSYS CFX软件,分别采用k-ε和RNG k-ε2种湍流模型对钢包非稳态浇注过程中自由表面旋涡进行数值模拟,得到自由表面从表面旋转到旋涡贯通水口的演化过程,将两者的计算结果与相关文献以及Burgers涡模型进行相互对比,得到:两者计算的旋涡演化过程、旋涡产生临界高度无差别;两者的速度场与相关文献均一致,但RNG k-ε模型更真实的表现了旋涡的剪切流动;将两者的切向速度分布与Burgers涡对比,得到RNG k-ε湍流模型与理论模型更加吻合。综上:用RNG k-ε湍流模型计算自由表面旋涡更加正确合理。
鋼包在非穩態澆註過程中易形成鏇渦,導緻鋼渣及空氣的大量捲入,嚴重危害瞭鋼的質量。為瞭更好的研究鏇渦,採用ANSYS CFX軟件,分彆採用k-ε和RNG k-ε2種湍流模型對鋼包非穩態澆註過程中自由錶麵鏇渦進行數值模擬,得到自由錶麵從錶麵鏇轉到鏇渦貫通水口的縯化過程,將兩者的計算結果與相關文獻以及Burgers渦模型進行相互對比,得到:兩者計算的鏇渦縯化過程、鏇渦產生臨界高度無差彆;兩者的速度場與相關文獻均一緻,但RNG k-ε模型更真實的錶現瞭鏇渦的剪切流動;將兩者的切嚮速度分佈與Burgers渦對比,得到RNG k-ε湍流模型與理論模型更加吻閤。綜上:用RNG k-ε湍流模型計算自由錶麵鏇渦更加正確閤理。
강포재비은태요주과정중역형성선와,도치강사급공기적대량권입,엄중위해료강적질량。위료경호적연구선와,채용ANSYS CFX연건,분별채용k-ε화RNG k-ε2충단류모형대강포비은태요주과정중자유표면선와진행수치모의,득도자유표면종표면선전도선와관통수구적연화과정,장량자적계산결과여상관문헌이급Burgers와모형진행상호대비,득도:량자계산적선와연화과정、선와산생림계고도무차별;량자적속도장여상관문헌균일치,단RNG k-ε모형경진실적표현료선와적전절류동;장량자적절향속도분포여Burgers와대비,득도RNG k-ε단류모형여이론모형경가문합。종상:용RNG k-ε단류모형계산자유표면선와경가정학합리。
During the unsteady teeming, it is easy to form vortex in ladle which leads to a large amount of slag and air entrapment resulting in deteriorating the quality of steel. To research the formation of vortex, the numerical simulation of free surface vortex on teeming process in ladle using k-ε and RNG k-ε turbulent models are carried out with the commercial software of ANSYS CFX. The process of free surface vortex, which is from rotation of free surface to vortex through the nozzle, is numerically simulated. The calculation results of two kind of turbulent models show no difference between the two of the evolution process of vortex and critical heights. The two velocity profiles are consistent with the relevant literature, but RNG k-ε demonstrates the shear flow of vortex more authentically. By comparing the two tangential velocity distributions with Burgers vortex model, it is found that RNG k-εcalculation result is much better consistent with theoretical model than k-εmodel. As a consequence, RNG k-ε turbulent model is better in calculation of free surface vortex.