中国机械工程
中國機械工程
중국궤계공정
CHINA MECHANICAl ENGINEERING
2014年
21期
2860-2863,2864
,共5页
贾谦%李跃宗%陈润霖%奚延辉%董光能%袁小阳
賈謙%李躍宗%陳潤霖%奚延輝%董光能%袁小暘
가겸%리약종%진윤림%해연휘%동광능%원소양
轴承材料%公理设计%巴氏合金%成形工艺
軸承材料%公理設計%巴氏閤金%成形工藝
축승재료%공리설계%파씨합금%성형공예
bearing material%axiomatic design%Babbit%forming process
针对高速工况下轴承巴氏合金耐温性能及机械性能偏低等问题,用公理设计理论研究了巴氏合金轴瓦成形新工艺。通过在锡基巴氏合金中添加微量 Cu 及对冷却速度的控制,改进了原有工艺。浇铸件的材料力学和摩擦磨损测试表明:使用新工艺后,巴氏合金材料的耐温性能、抗压缩性能和结合性能获得了增强,减摩抗磨性能得到了提高。在高速试验台上对新工艺轴承进行了初步试验考核,试验轴承运行平稳,各项指标满足高速工况的使用要求。
針對高速工況下軸承巴氏閤金耐溫性能及機械性能偏低等問題,用公理設計理論研究瞭巴氏閤金軸瓦成形新工藝。通過在錫基巴氏閤金中添加微量 Cu 及對冷卻速度的控製,改進瞭原有工藝。澆鑄件的材料力學和摩抆磨損測試錶明:使用新工藝後,巴氏閤金材料的耐溫性能、抗壓縮性能和結閤性能穫得瞭增彊,減摩抗磨性能得到瞭提高。在高速試驗檯上對新工藝軸承進行瞭初步試驗攷覈,試驗軸承運行平穩,各項指標滿足高速工況的使用要求。
침대고속공황하축승파씨합금내온성능급궤계성능편저등문제,용공리설계이론연구료파씨합금축와성형신공예。통과재석기파씨합금중첨가미량 Cu 급대냉각속도적공제,개진료원유공예。요주건적재료역학화마찰마손측시표명:사용신공예후,파씨합금재료적내온성능、항압축성능화결합성능획득료증강,감마항마성능득도료제고。재고속시험태상대신공예축승진행료초보시험고핵,시험축승운행평은,각항지표만족고속공황적사용요구。
Aiming at the problem that low temperature resistance and low mechanical properties of the bearing Babbit under high-speed conditions,a new process was designed by the axiomatic design method.The new process improves the deficiencies of the original process by adding a small amount of Cu and controlling cooling rate.Through the mechanics of materials and the friction and wear ex-periments,material performance of Babbitt which was manufactured in new craft was validated.Com-pared with the original process,temperature performance,resistance to compression properties get enhanced and tribological performance has been improved,when Babbitt was manufactured in new crafts.High-speed bearing test rig preliminary assessment tests show that:tested bearing runs smoothly,the indicators meet the requirements.