机械工程学报
機械工程學報
궤계공정학보
CHINESE JOURNAL OF MECHANICAL ENGINEERING
2014年
18期
142-147
,共6页
张铁%张军%盛友艺%孙传喜
張鐵%張軍%盛友藝%孫傳喜
장철%장군%성우예%손전희
重载%轮缘磨耗%有限元法%轮轨接触%曲线钢轨
重載%輪緣磨耗%有限元法%輪軌接觸%麯線鋼軌
중재%륜연마모%유한원법%륜궤접촉%곡선강궤
heavy haul%wheel flange wear%finite element method%wheel-rail contact%curve rail
应用轮轨型面测量仪在大秦重载线路上跟踪测量不同磨耗阶段的货车车轮和钢轨型面,并选取典型的轮轨型面,针对曲线轮缘贴靠位置,建立轮轨三维接触有限元模型,进行弹塑性计算分析。计算结果表明:在相同的载荷工况下,随着轮缘的磨耗,轮轨接触斑面积呈现出先增加后减小的变化趋势,初期车轮轮缘根部局部剧烈磨耗,逐渐扩大到整个轮缘剧烈磨耗,然后从III型面开始,轮缘和踏面磨耗均匀,轮缘磨耗进入相对稳定的磨耗阶段直至磨耗到限;在曲线位置处,各个磨耗阶段的车轮型面与磨耗稳定期钢轨型面相匹配时的等效应力均明显小于与标准钢轨相配合时的等效应力,而且磨耗后的钢轨型面能够显著改善轮缘贴靠时的应力分布情况,减小轮轨间等效应力,能相对减轻轮轨磨耗;综合考虑轮轨接触斑面积、等效应力的大小与分布情况,III型车轮型面的综合指标相对较优。
應用輪軌型麵測量儀在大秦重載線路上跟蹤測量不同磨耗階段的貨車車輪和鋼軌型麵,併選取典型的輪軌型麵,針對麯線輪緣貼靠位置,建立輪軌三維接觸有限元模型,進行彈塑性計算分析。計算結果錶明:在相同的載荷工況下,隨著輪緣的磨耗,輪軌接觸斑麵積呈現齣先增加後減小的變化趨勢,初期車輪輪緣根部跼部劇烈磨耗,逐漸擴大到整箇輪緣劇烈磨耗,然後從III型麵開始,輪緣和踏麵磨耗均勻,輪緣磨耗進入相對穩定的磨耗階段直至磨耗到限;在麯線位置處,各箇磨耗階段的車輪型麵與磨耗穩定期鋼軌型麵相匹配時的等效應力均明顯小于與標準鋼軌相配閤時的等效應力,而且磨耗後的鋼軌型麵能夠顯著改善輪緣貼靠時的應力分佈情況,減小輪軌間等效應力,能相對減輕輪軌磨耗;綜閤攷慮輪軌接觸斑麵積、等效應力的大小與分佈情況,III型車輪型麵的綜閤指標相對較優。
응용륜궤형면측량의재대진중재선로상근종측량불동마모계단적화차차륜화강궤형면,병선취전형적륜궤형면,침대곡선륜연첩고위치,건립륜궤삼유접촉유한원모형,진행탄소성계산분석。계산결과표명:재상동적재하공황하,수착륜연적마모,륜궤접촉반면적정현출선증가후감소적변화추세,초기차륜륜연근부국부극렬마모,축점확대도정개륜연극렬마모,연후종III형면개시,륜연화답면마모균균,륜연마모진입상대은정적마모계단직지마모도한;재곡선위치처,각개마모계단적차륜형면여마모은정기강궤형면상필배시적등효응력균명현소우여표준강궤상배합시적등효응력,이차마모후적강궤형면능구현저개선륜연첩고시적응력분포정황,감소륜궤간등효응력,능상대감경륜궤마모;종합고필륜궤접촉반면적、등효응력적대소여분포정황,III형차륜형면적종합지표상대교우。
The freight wagon wheel profiles and rail profiles of different wear stages are tracked and measured by the wheel-rail profile admeasuring apparatus from Datong-Qinhuangdao Heavy haul line. The typical wheel-rail profiles are selected and the finite element method(FEM) models of wheel-rail contact are established when the flange gets close to the rail in the curve segment. The elastic-plastic analysis of the FEM models is presented. The results show that under the same loading condition, with the abrasion of wheel flanges, the wheel-rail contact areas increase at first and then decrease. The root of wheel flange is worn severely at preliminary stage, and the wear gradually extends to the entire wheel flange. Starting with the wheel profile III, wheel flange and tread are worn evenly. The wheel flange wear gets into the relatively stable stage until the abrasion limit. When contacting with different stages of wheel profiles in curve, the equivalent stresses of the stable stage of worn rails are obviously smaller than that of the standard rails. Furthermore, the stable stage of worn rails could significantly improve the stress distribution when the flange gets close to the rail in the curve segment, and the wheel-rail contact stresses decrease, which can relatively reduce the abrasion of wheel and rail. Taking all the factors above into consideration, such as the wheel-rail contact area, contact stress and its distribution, the composite indicator of wheel profile III is relatively better.