热处理
熱處理
열처리
HEAT TREATMENT
2014年
4期
40-46,47
,共8页
淬火油%老化%氧化%冷却性能
淬火油%老化%氧化%冷卻性能
쉬화유%노화%양화%냉각성능
quenching oil%ageing%oxidizing%cooling characteristics
淬火油在使用中会发生老化。淬火油老化实质上是油在使用中发生氧化,其机制是自由基链的产生、扩展、支化和终结。相关的试验研究表明,淬火油老化的判据是总酸值达到1.0~1.5 mgKOH/g。老化后淬火油的冷却性能将发生如下变化:蒸气膜阶段缩短,最大冷速增大,冷却曲线向右上方移动,冷却性能恶化。使用加氢基础油和复合抗氧化剂能有效提高淬火油的抗氧化性能。为提高淬火油的抗老化性能,在使用淬火油时,应注意如下事项:使油处于循环状态,及时过滤,防止进水,不要部分换油,尽量降低使用温度,减少污染等。
淬火油在使用中會髮生老化。淬火油老化實質上是油在使用中髮生氧化,其機製是自由基鏈的產生、擴展、支化和終結。相關的試驗研究錶明,淬火油老化的判據是總痠值達到1.0~1.5 mgKOH/g。老化後淬火油的冷卻性能將髮生如下變化:蒸氣膜階段縮短,最大冷速增大,冷卻麯線嚮右上方移動,冷卻性能噁化。使用加氫基礎油和複閤抗氧化劑能有效提高淬火油的抗氧化性能。為提高淬火油的抗老化性能,在使用淬火油時,應註意如下事項:使油處于循環狀態,及時過濾,防止進水,不要部分換油,儘量降低使用溫度,減少汙染等。
쉬화유재사용중회발생노화。쉬화유노화실질상시유재사용중발생양화,기궤제시자유기련적산생、확전、지화화종결。상관적시험연구표명,쉬화유노화적판거시총산치체도1.0~1.5 mgKOH/g。노화후쉬화유적냉각성능장발생여하변화:증기막계단축단,최대랭속증대,냉각곡선향우상방이동,냉각성능악화。사용가경기출유화복합항양화제능유효제고쉬화유적항양화성능。위제고쉬화유적항노화성능,재사용쉬화유시,응주의여하사항:사유처우순배상태,급시과려,방지진수,불요부분환유,진량강저사용온도,감소오염등。
Quenching oil would experience an ageing problem in service. The ageing of quenching oil is substantially an oxidizing process,and the ageing mechanism lies in initiation,propagation,branching and termination of free radical.The related tests reveal that a criterion of quenching oil aging is its total acid value up to 1 .0~1 .5 mgKOH/g.Variations in cooling characteristics of quenching oil resulting from the ageing are as follows:decrease in the vapor film stage,increase in the maximum cooling speed,moving of the cooling curve right and up, as a result,and a change of the cooling power for the worse.The oxidation resistance of quenching oil can be effectively increased by using hydrogenated base oil or composite antioxidant.To improve ageing resistance of quenching oil,matters needing attention in the application of quenching oil are:to leave the oil in circulating state, to filter the oil promptly,to keep water out the oil,don’t change the oil partially,to reduce operating temperature of the oil as much as possible,to decrease pollutant in the oil,etc.