天津职业院校联合学报
天津職業院校聯閤學報
천진직업원교연합학보
JOURNAL OF TIANJIN VOCATIONAL INSTITUTES
2014年
8期
33-38
,共6页
泥浆泵%缸套%受力分析%腐蚀和磨粒磨损%双金属缸套%表面强化技术
泥漿泵%缸套%受力分析%腐蝕和磨粒磨損%雙金屬缸套%錶麵彊化技術
니장빙%항투%수력분석%부식화마립마손%쌍금속항투%표면강화기술
Mud pump%Cylinder jacket%Stress condition analysis%Corrosion and abrasion%Double mental cylinder%Surface enhancement technology
本文介绍了泥浆泵设计过程中基本参数的确定、关键机构的受力分析,分析了缸套的实际工况和受力情况,得出缸套失效的主要原因是泥浆的腐蚀和磨粒磨损。进而继续详细分析冲蚀拉槽;磨料磨损拉槽;外径均匀磨损增大而丧失密封功能;疲劳磨损和气蚀磨损这几种主要磨损的失效形式。又因为现阶段各大油田普遍用复合性双金属缸套,就这种缸套的热镶装工艺过程复杂和生产效率低的问题进行了探讨,进而提出表面强化技术方面的方案,使其工作寿命进一步提高。
本文介紹瞭泥漿泵設計過程中基本參數的確定、關鍵機構的受力分析,分析瞭缸套的實際工況和受力情況,得齣缸套失效的主要原因是泥漿的腐蝕和磨粒磨損。進而繼續詳細分析遲蝕拉槽;磨料磨損拉槽;外徑均勻磨損增大而喪失密封功能;疲勞磨損和氣蝕磨損這幾種主要磨損的失效形式。又因為現階段各大油田普遍用複閤性雙金屬缸套,就這種缸套的熱鑲裝工藝過程複雜和生產效率低的問題進行瞭探討,進而提齣錶麵彊化技術方麵的方案,使其工作壽命進一步提高。
본문개소료니장빙설계과정중기본삼수적학정、관건궤구적수력분석,분석료항투적실제공황화수력정황,득출항투실효적주요원인시니장적부식화마립마손。진이계속상세분석충식랍조;마료마손랍조;외경균균마손증대이상실밀봉공능;피로마손화기식마손저궤충주요마손적실효형식。우인위현계단각대유전보편용복합성쌍금속항투,취저충항투적열양장공예과정복잡화생산효솔저적문제진행료탐토,진이제출표면강화기술방면적방안,사기공작수명진일보제고。
This paper introduces the determination of the basic parameters in the process of the mud pump design and the stress analysis of the key parts ,analyzes the actual working condition and the stress conditions of cylinder ,and makes clear that the main reason for failure of the cylinder is the corro-sion and abrasion of mud ,and further analyzes in detail the erosion slot and abrasive wear slot ;the loss of sealing function due to the uniform wear and increase of the diameter ;the failure mode of the fatigue wear and cavitations erosion and wear .And because the current stage ,many oilfields are using the com-posite double mental cylinder . So this paper makes a discussion on the problems of the complicated process of the thermal insert of this cylinder and the low productivity and proposes the solution of surface enhancement technology to further improve its working life .