农业工程学报
農業工程學報
농업공정학보
2014年
16期
8-16
,共9页
童俊华%蒋焕煜%蒋卓华%崔笛
童俊華%蔣煥煜%蔣卓華%崔笛
동준화%장환욱%장탁화%최적
末端执行器%移栽%夹持装置%夹紧力%抓取指针%夹持压缩%穴盘钵苗
末耑執行器%移栽%夾持裝置%夾緊力%抓取指針%夾持壓縮%穴盤缽苗
말단집행기%이재%협지장치%협긴력%조취지침%협지압축%혈반발묘
end effectors%transplants%clamping devices%clamping force%gripper needle%clamping compression%seedling plug
设施农业里末端执行器实现钵苗夹持作业是自动移栽机的关键技术之一。为提高抓取指针夹持苗坨可靠性,进行相关取苗参数优化试验。该文设计了一种以万能试验机为基础可调节指针夹持压缩苗坨的测力平台,建立力学传递模型获取指针对苗坨的夹紧力。以黄瓜钵苗为研究对象,以指针夹持角度(指针与垂直方向成4°、7°、10°和13°)、夹持指针数(三指和四指)、苗坨含水率(65%、75%、85%和88%)、3组钵苗长势(小苗、中苗和大苗)及2种苗坨基质体积配比(泥炭∶蛭石∶珍珠岩体积比分别为6∶3∶1和7∶2∶1)为影响因素,以指针对苗坨的夹紧力为优化目标,进行单影响因素的分析试验。试验结果表明,5个因素均对夹紧力变化有影响;其中各因素的较优项为:指针夹持角7°、四指、苗坨84%含水率水平、长势中等以上(主茎杆或根系长分别大于30和87 mm)和基质体积配比(泥炭∶蛭石∶珍珠岩)为6∶3∶1;末端执行器在以上较优状况夹持作业时,指针向苗坨中心压缩可获得稳定上升的夹紧力,从而提高抓苗移栽可靠性。该研究为指针式末端执行器设计和适合机械移栽的钵苗农艺提出提供参考。
設施農業裏末耑執行器實現缽苗夾持作業是自動移栽機的關鍵技術之一。為提高抓取指針夾持苗坨可靠性,進行相關取苗參數優化試驗。該文設計瞭一種以萬能試驗機為基礎可調節指針夾持壓縮苗坨的測力平檯,建立力學傳遞模型穫取指針對苗坨的夾緊力。以黃瓜缽苗為研究對象,以指針夾持角度(指針與垂直方嚮成4°、7°、10°和13°)、夾持指針數(三指和四指)、苗坨含水率(65%、75%、85%和88%)、3組缽苗長勢(小苗、中苗和大苗)及2種苗坨基質體積配比(泥炭∶蛭石∶珍珠巖體積比分彆為6∶3∶1和7∶2∶1)為影響因素,以指針對苗坨的夾緊力為優化目標,進行單影響因素的分析試驗。試驗結果錶明,5箇因素均對夾緊力變化有影響;其中各因素的較優項為:指針夾持角7°、四指、苗坨84%含水率水平、長勢中等以上(主莖桿或根繫長分彆大于30和87 mm)和基質體積配比(泥炭∶蛭石∶珍珠巖)為6∶3∶1;末耑執行器在以上較優狀況夾持作業時,指針嚮苗坨中心壓縮可穫得穩定上升的夾緊力,從而提高抓苗移栽可靠性。該研究為指針式末耑執行器設計和適閤機械移栽的缽苗農藝提齣提供參攷。
설시농업리말단집행기실현발묘협지작업시자동이재궤적관건기술지일。위제고조취지침협지묘타가고성,진행상관취묘삼수우화시험。해문설계료일충이만능시험궤위기출가조절지침협지압축묘타적측력평태,건립역학전체모형획취지침대묘타적협긴력。이황과발묘위연구대상,이지침협지각도(지침여수직방향성4°、7°、10°화13°)、협지지침수(삼지화사지)、묘타함수솔(65%、75%、85%화88%)、3조발묘장세(소묘、중묘화대묘)급2충묘타기질체적배비(니탄∶질석∶진주암체적비분별위6∶3∶1화7∶2∶1)위영향인소,이지침대묘타적협긴력위우화목표,진행단영향인소적분석시험。시험결과표명,5개인소균대협긴력변화유영향;기중각인소적교우항위:지침협지각7°、사지、묘타84%함수솔수평、장세중등이상(주경간혹근계장분별대우30화87 mm)화기질체적배비(니탄∶질석∶진주암)위6∶3∶1;말단집행기재이상교우상황협지작업시,지침향묘타중심압축가획득은정상승적협긴력,종이제고조묘이재가고성。해연구위지침식말단집행기설계화괄합궤계이재적발묘농예제출제공삼고。
A stable end-effector in transplanting seedlings is a key technology for an automated transplanter in mechanized agriculture. The optimization parameters for gripper needles clamping seedling plugs could provide information for end-effector design and seedling plug nursery, which would be more suitable for mechanical transplanting. A seedling plug clamping platform with adjustable needles mounted on a universal tester has been designed in this study to simulate the clamping action of the needles. The vertical compression force of the universal tester was converted to horizontal compression of needles for clamping plug by mechanisms of (a) a higher pair with bearing-slope and (b) a sliding pair with a linear guideway-slider. The mechanical transmission model of the feedback force system was established for obtaining the clamping force value from the universal tester data of plug clamping operation subtracted from operation without the plug. The horizontal compression deformation value corresponding to the plug compressive value was converted from the vertical deformation by the geometrical relationship of the mechanism. In total, 45 cucumber seedling plugs with 10 days’ cultivation in a greenhouse were tested in this research. Five parameters related to the needle and plug components were tested separately to demonstrate the effect of clamping force. They were four clamping needle angles with verticality (4°, 7°, 10° and 13°), three and four gripper needles, four sets of moisture content plugs (65%, 75%, 85%and 88%), three stages of seedling growth, and two kinds of bulk material volume proportion. Clamping force values were reliable which gripper needles got at clamping needle angle of 7° and 10° than that at 4° and 13° , especially the value was best at 7° than other three angles. Four clamping needles can obtain a higher clamping force value than three needles because of symmetrical compression with less external deformation. The clamping force can be changed by different moisture content with conversion of material adhesion stress and plasticity. A seedling plug with 84%moisture content got the best performance among the four levels of moisture content plugs. Seedling growth with a taproot length flourish improved the shear strength and structural stability of the plug. A plug with stem length or taproot length separately exceeding 30 mm and 87 mm had better clamping character than a plug exhibiting weaker growth. The volume proportion of bulk material which was made up of turf, roseite, and perlite with 6:3:1 had less compression space in the plug than bulk material with 7:2:1 because of the stiffness associated with increasing the roseite dose. Also, the former volume proportion plug got a bigger clamping force value with the same compression deformation. Methods of mechanical design and seedling cultivation could attain the optimal parameters verified in these tests. The end-effector with needle motion could obtain the stable, increased clamping force between the needles and seedling plugs, which will improve the grasping reliability in robotic transplanting.