机械工程学报
機械工程學報
궤계공정학보
CHINESE JOURNAL OF MECHANICAL ENGINEERING
2014年
16期
77-82
,共6页
李永堂%杨卿%齐会萍%巨丽%华林%郭良刚
李永堂%楊卿%齊會萍%巨麗%華林%郭良剛
리영당%양경%제회평%거려%화림%곽량강
环形零件%铸辗复合成形%铸态42CrMo钢%热物性参数
環形零件%鑄輾複閤成形%鑄態42CrMo鋼%熱物性參數
배형령건%주전복합성형%주태42CrMo강%열물성삼수
ring parts%cast-rolling forming%casting 42CrMo steel%thermal-physical characteristics
铸辗复合成形工艺是生产环形零件的先进成形技术,具有高效短流程、节能节材和减少排放等显著优点。对铸态环坯材料在成形工艺条件下的组织演变机理和变形热力学条件进行深入的研究,对于实现材料在这种短流程中的组织改善和成形成性一体化调控,具有重要意义。分析研究材料在热变形条件下热物理性能参数和建立准确的材料模型,是分析研究材料热成形过程组织演变和实现成形成性一体化调控的前提和关键。针对轴承套圈铸辗复合成形工艺,以42CrMo钢为研究对象,通过数值模拟和试验研究,得到热变性条件下铸态42CrMo钢的热物性参数如热导率、比热容和热扩散系数及其变化规律,分析影响这些热物性参数变化的因素,可为分析42CrMo环件铸辗复合成形工艺和实现成形过程中组织和性能的改善提供准确的数据和模型。
鑄輾複閤成形工藝是生產環形零件的先進成形技術,具有高效短流程、節能節材和減少排放等顯著優點。對鑄態環坯材料在成形工藝條件下的組織縯變機理和變形熱力學條件進行深入的研究,對于實現材料在這種短流程中的組織改善和成形成性一體化調控,具有重要意義。分析研究材料在熱變形條件下熱物理性能參數和建立準確的材料模型,是分析研究材料熱成形過程組織縯變和實現成形成性一體化調控的前提和關鍵。針對軸承套圈鑄輾複閤成形工藝,以42CrMo鋼為研究對象,通過數值模擬和試驗研究,得到熱變性條件下鑄態42CrMo鋼的熱物性參數如熱導率、比熱容和熱擴散繫數及其變化規律,分析影響這些熱物性參數變化的因素,可為分析42CrMo環件鑄輾複閤成形工藝和實現成形過程中組織和性能的改善提供準確的數據和模型。
주전복합성형공예시생산배형령건적선진성형기술,구유고효단류정、절능절재화감소배방등현저우점。대주태배배재료재성형공예조건하적조직연변궤리화변형열역학조건진행심입적연구,대우실현재료재저충단류정중적조직개선화성형성성일체화조공,구유중요의의。분석연구재료재열변형조건하열물이성능삼수화건립준학적재료모형,시분석연구재료열성형과정조직연변화실현성형성성일체화조공적전제화관건。침대축승투권주전복합성형공예,이42CrMo강위연구대상,통과수치모의화시험연구,득도열변성조건하주태42CrMo강적열물성삼수여열도솔、비열용화열확산계수급기변화규률,분석영향저사열물성삼수변화적인소,가위분석42CrMo배건주전복합성형공예화실현성형과정중조직화성능적개선제공준학적수거화모형。
Cast-rolling forming technology is a new technology to produce ring parts. It possesses many advantages such as high efficiency, short process, saving energy and materials and reducing pollution. In order to get better microstructure and mechanical properties in this new process it is very important to study the microstructure evolution mechanism and deformation thermodynamic conditions of casting materials. To investigate thermal-physical characteristics of materials under hot forming and establish accurate model is key and premise for analyzing microstructure evolution of materials and realizing the controlling of organization and mechanical properties. Aiming at the cast-rolling forming technology of bearing rings, the thermal-physical characteristics of casting 42CrMo such as thermal conductivity, specific heat and thermal diffusivity under hot forming are researched by means of numerical simulation and experiments. The variations with temperature of these parameters are achieved. The factors influencing the changes of these parameters are analyzed. The obtained results can provide accurate data and model for analyzing cast-rolling forming technology of 42CrMo steel rings and getting better microstructure and mechanical properties.