机械工程学报
機械工程學報
궤계공정학보
CHINESE JOURNAL OF MECHANICAL ENGINEERING
2014年
16期
62-69
,共8页
恒定应力加速退化试验%橡胶密封件%可靠性评估
恆定應力加速退化試驗%橡膠密封件%可靠性評估
항정응력가속퇴화시험%상효밀봉건%가고성평고
constant stress accelerated degradation test%rubber seal%reliability evaluation
为了快速评估某引信用O型橡胶密封圈(简称O型圈)的可靠性,根据其安装方式设计模拟夹具,依据橡胶材料的热老化机理,以压缩永久变形率作为老化参数,在50℃、60℃、70℃和80℃4个温度下对32个O型圈进行恒定应力加速退化试验(简称恒加退化试验)。统计分析结果表明,该O型圈的老化过程具有加速性,对其开展加速退化试验是可行的。为分析加速退化数据的有效性,开展135 d的O型圈储存过程模拟试验,利用加速退化数据外推模拟试验环境下O型圈的老化程度。将外推结果与模拟试验结果进行对比,结果表明外推误差较小,本次加速退化试验所得数据是有效的。给出 O 型圈的可靠度在变环境温度下的推算方法,并依据试验数据给出推算结果。
為瞭快速評估某引信用O型橡膠密封圈(簡稱O型圈)的可靠性,根據其安裝方式設計模擬夾具,依據橡膠材料的熱老化機理,以壓縮永久變形率作為老化參數,在50℃、60℃、70℃和80℃4箇溫度下對32箇O型圈進行恆定應力加速退化試驗(簡稱恆加退化試驗)。統計分析結果錶明,該O型圈的老化過程具有加速性,對其開展加速退化試驗是可行的。為分析加速退化數據的有效性,開展135 d的O型圈儲存過程模擬試驗,利用加速退化數據外推模擬試驗環境下O型圈的老化程度。將外推結果與模擬試驗結果進行對比,結果錶明外推誤差較小,本次加速退化試驗所得數據是有效的。給齣 O 型圈的可靠度在變環境溫度下的推算方法,併依據試驗數據給齣推算結果。
위료쾌속평고모인신용O형상효밀봉권(간칭O형권)적가고성,근거기안장방식설계모의협구,의거상효재료적열노화궤리,이압축영구변형솔작위노화삼수,재50℃、60℃、70℃화80℃4개온도하대32개O형권진행항정응력가속퇴화시험(간칭항가퇴화시험)。통계분석결과표명,해O형권적노화과정구유가속성,대기개전가속퇴화시험시가행적。위분석가속퇴화수거적유효성,개전135 d적O형권저존과정모의시험,이용가속퇴화수거외추모의시험배경하O형권적노화정도。장외추결과여모의시험결과진행대비,결과표명외추오차교소,본차가속퇴화시험소득수거시유효적。급출 O 형권적가고도재변배경온도하적추산방법,병의거시험수거급출추산결과。
In order to rapidly assess the reliability of the O-type rubber sealing ring for a fuse (or O-ring for short), simulation fixture for the O-ring is designed according to its way to install and a constant stress accelerated degradation testing (or CSADT for short) for 32 O-rings is conducted at 50 ℃, 60 ℃, 70 ℃ and 80 ℃, four temperatures, which is based on the thermal aging mechanism of rubber materials, and takes the compression permanent deformation rate of the O-ring. The results of the statistical analysis of the test data indicate that the ageing process of the O-ring has acceleration property, and it is feasible for the O-ring to conduct accelerated degradation testing. In order to analyze the availability of the accelerated degradation data, a simulation test simulating the storage process of the O-ring is conducted for 135 days, and the deterioration of the o-ring under the environment of the simulation test is calculated by using the accelerated degradation data. The extrapolated result is compared with the simulation test result, and the comparison result shows that the extrapolated result’s error is small and the accelerated degradation data is available. The method to calculate the reliability of the O-ring in changing temperatures is given, and calculation result is given according to the test data.