CAJ | 학술논문

针对实际生产对剐齿刀的迫切需求，基于自由曲面设计理论和制造技术，提出适应各种渐开线圆柱齿轮剐齿加工的刀具结构设计方案。以设计原理和可制造性为依据，选择球面为初始前刀面，建立其自由曲面模型；基于曲面共轭原理，建立待加工齿面的共轭面模型；以无理论加工齿形误差为目标，采用前刀面与齿面共轭面的交线作为主刃，建立其数学模型；以一系列的主刃为基础，建立自由曲面形式的主后刀面的数学模型；按照与主后刀面设计相同方法，建立顶刃和顶后刀面的数学模型；通过计算实例验证设计方法和数学模型的有效性和可行性。
침대실제생산대과치도적박절수구，기우자유곡면설계이론화제조기술，제출괄응각충점개선원주치륜과치가공적도구결구설계방안。이설계원리화가제조성위의거，선택구면위초시전도면，건립기자유곡면모형；기우곡면공액원리，건립대가공치면적공액면모형；이무이론가공치형오차위목표，채용전도면여치면공액면적교선작위주인，건립기수학모형；이일계렬적주인위기출，건립자유곡면형식적주후도면적수학모형；안조여주후도면설계상동방법，건립정인화정후도면적수학모형；통과계산실례험증설계방법화수학모형적유효성화가행성。
In order to meet the requirements of actual produce for the design method of slice cutter, a new cutter design method for involute cylindrical gear is proposed based on free-form surface. According to the design principle and the realizability of manufacture, sphere is chosen to be as initial rake face and its free-form mathematical model is established. From the theory of conjugation, the model of the plane conjugating to the surface to be processed is built. Taking the error-free design as the goal, the major is designed to be the intersection between the rake face and the conjugate surface and its mathematical model is established. The mathematical model of free-form major flank which consists of a series of major edges is built. Then the mathematical model of top edge and top flank face are established based on the same theory to major flank face. A calculation example is given to verify the availability and feasibility of the design method and mathematical model.