组合机床与自动化加工技术
組閤機床與自動化加工技術
조합궤상여자동화가공기술
MODULAR MACHINE TOOL & AUTOMATIC MANUFACTURING TECHNIQUE
2014年
9期
119-122
,共4页
气瓶%螺纹接口%组合机床%自适应规格%生产线
氣瓶%螺紋接口%組閤機床%自適應規格%生產線
기병%라문접구%조합궤상%자괄응규격%생산선
cylinder%threaded connection%modular machine tool%norm adaptation%production line
目前气瓶螺纹接口加工设备因自动化程度低，且不能对直径、长度、形状各规格自适应，效率低下，产品一致性差。结合企业生产要求，通过分析气瓶零件特征及加工工艺，提出组合机床生产线加工方案，采用四台组合机床实现多工序并行加工；提出了自适应规格夹具方案，即使气瓶规格改变也无需调整工装或参数，实现了对不同气瓶形状、直径和长度规格的自适应，大大提高了生产能力。该系统设备成本低，自适应规格能力强，自动化程度高，加工效率高，企业效益得到了大幅提升。
目前氣瓶螺紋接口加工設備因自動化程度低，且不能對直徑、長度、形狀各規格自適應，效率低下，產品一緻性差。結閤企業生產要求，通過分析氣瓶零件特徵及加工工藝，提齣組閤機床生產線加工方案，採用四檯組閤機床實現多工序併行加工；提齣瞭自適應規格夾具方案，即使氣瓶規格改變也無需調整工裝或參數，實現瞭對不同氣瓶形狀、直徑和長度規格的自適應，大大提高瞭生產能力。該繫統設備成本低，自適應規格能力彊，自動化程度高，加工效率高，企業效益得到瞭大幅提升。
목전기병라문접구가공설비인자동화정도저，차불능대직경、장도、형상각규격자괄응，효솔저하，산품일치성차。결합기업생산요구，통과분석기병령건특정급가공공예，제출조합궤상생산선가공방안，채용사태조합궤상실현다공서병행가공；제출료자괄응규격협구방안，즉사기병규격개변야무수조정공장혹삼수，실현료대불동기병형상、직경화장도규격적자괄응，대대제고료생산능력。해계통설비성본저，자괄응규격능력강，자동화정도고，가공효솔고，기업효익득도료대폭제승。
Due to the cylinders' threaded connection processing equipment's low degree of automation, to-gether with the incapability of norm adaptation on diameter, length and shape, the product has low efficien-cy and bad consistency. Combining production requirements, by analyzing the cylinders' characteristics and processing, the modular machine tool program was proposed to adopt four modular machine tools to realize multi-process and parallel processing. The norm adaptive fixture program was proposed also to realize the norm adaptation on cylinders' different diameter, length and shape. Even if the norm is changed, it is no need to adjust tooling or parameter, and the production capacity is improved greatly. The system has low e-quipment costs and powerful norm adaptation, also with high automation and processing efficiency. The effi-ciency of the Business has Increased dramatically.
