农业工程学报
農業工程學報
농업공정학보
2014年
17期
43-49
,共7页
胡志勇%张学炜%张伟%王琳
鬍誌勇%張學煒%張偉%王琳
호지용%장학위%장위%왕림
液压驱动%末端执行器%农业机械%西瓜采摘%负载模拟%加载误差补偿%夹持力%精确控制
液壓驅動%末耑執行器%農業機械%西瓜採摘%負載模擬%加載誤差補償%夾持力%精確控製
액압구동%말단집행기%농업궤계%서과채적%부재모의%가재오차보상%협지력%정학공제
hydraulic drives%end effectors%agricultural machinery%watermelon picking%load simulation%loading error compensation%clamping force%precise control
为实现西瓜的机械化采摘,该文提出了采用液压驱动型末端执行器采摘大型果实的思路。在抓取西瓜时,为避免末端执行器夹持力不稳定引起的果实损伤,需对夹持力进行精确控制,该文建立了末端执行器负载模拟平台和AMESim&Simulink联合仿真模型,模拟西瓜采摘夹持力的加载情况。针对执行器夹持力加载过程中位置控制系统对力控制系统产生干扰,影响夹持力精确加载的问题,该文基于速度同步控制原理,设计了简化的加载误差补偿环节,开展了加载误差补偿理论、仿真及试验研究。结果表明,速度同步控制方法能够有效地减小加载误差,提高末端执行器负载模拟精度。该研究可为末端执行器输出力的精确控制和抓取控制策略提供参考。
為實現西瓜的機械化採摘,該文提齣瞭採用液壓驅動型末耑執行器採摘大型果實的思路。在抓取西瓜時,為避免末耑執行器夾持力不穩定引起的果實損傷,需對夾持力進行精確控製,該文建立瞭末耑執行器負載模擬平檯和AMESim&Simulink聯閤倣真模型,模擬西瓜採摘夾持力的加載情況。針對執行器夾持力加載過程中位置控製繫統對力控製繫統產生榦擾,影響夾持力精確加載的問題,該文基于速度同步控製原理,設計瞭簡化的加載誤差補償環節,開展瞭加載誤差補償理論、倣真及試驗研究。結果錶明,速度同步控製方法能夠有效地減小加載誤差,提高末耑執行器負載模擬精度。該研究可為末耑執行器輸齣力的精確控製和抓取控製策略提供參攷。
위실현서과적궤계화채적,해문제출료채용액압구동형말단집행기채적대형과실적사로。재조취서과시,위피면말단집행기협지력불은정인기적과실손상,수대협지력진행정학공제,해문건립료말단집행기부재모의평태화AMESim&Simulink연합방진모형,모의서과채적협지력적가재정황。침대집행기협지력가재과정중위치공제계통대력공제계통산생간우,영향협지력정학가재적문제,해문기우속도동보공제원리,설계료간화적가재오차보상배절,개전료가재오차보상이론、방진급시험연구。결과표명,속도동보공제방법능구유효지감소가재오차,제고말단집행기부재모의정도。해연구가위말단집행기수출력적정학공제화조취공제책략제공삼고。
Certain agricultural work requires a very stable robot end-effector to reduce vibration and damage to products. However, the structures of conventional articulated robots tend to be too weak to manipulate heavy objects, such as the watermelon. To achieve mechanized harvesting of the watermelon, we compared the characteristics of different end-effectors with the motor, pneumatic and hydraulic drives. By contrast, the hydraulic drive has many advantages, such as high power-weight ratio, compact structure and convenient layout. Therefore, the end-effector with hydraulic drive is more suitable for heavy fruit harvesting such as the watermelon. The hydraulic drive system based on force perception can output appropriate clamping force according to actual situation. When picking robot crawls and picks, it needs to avoid the damage to fruits and vegetables caused by unstable clamping force and to achieve the precise control of the clamping force for picking robot end-effector. Therefore, how to improve output force’s control precision of the valve control cylinder and reduce interference are key to improve the picking performance. Two identical small valve control cylinders were used to establish a load simulation test platform for simulating the loading condition of the clamping force in picking watermelons. There existed the question that position control system interfered the force system on load simulation test platform, which situation would affect the loading accuracy of the end-effector and result in the loading error;and hence in order to reduce the loading error, the control compensation method, which could produce a compensation effect by increasing the compensation algorithm link in the control program, was adopted in this paper. Through this method the loading error was effectively suppressed. Based on the load simulation test platform, the researches of the theory, simulation and experiment on the inhibition of the loading error were carried out. The mathematical relationship between position disturbance and output force was built with mechanism modeling method. Based on the speed synchronization control method, the simplified compensation link of loading error was designed and the co-simulation model of AMESim & Simulink and physical experiment platform were built; in addition, for picking watermelon, the mechanical properties and the situation of actual picking watermelons were taken into consideration in this paper. Researching the compression characteristics of watermelon, it was known that before watermelon reached yield limit, microstructure of watermelon was without damage, so the compression force at this point was considered to be safe. Taking into account the yield limit of loading compression force, the safe loading force in simulation and experiment was set up. In the watermelon’s picking process, the position of the disturbance will inevitably produce. Different crawling and moving speeds will produce in various degrees of disturbance. At the same time, picking different qualities of watermelons needs different clamping forces. The accuracies of loading clamping forces at different speeds and different loads during the picking process were studied. By simulation and experiment methods, the loading error can be restrained effectively and the load simulation accuracy of end-effector can be improved greatly, which contributes to the synchronous speed control method. This method provides a powerful guide for the design of end-effector and precise control and real-time tracking of the output force. In this paper, watermelon picking is taken as the example to study the feasibility of control theory, but the study is not limited to the watermelon picking. The results in this paper are generally applicable to the accuracy control of the end-effector driven by hydraulic pressure.