工程设计学报
工程設計學報
공정설계학보
JOURNAL OF ENGINEERING DESIGN
2014年
5期
439-443
,共5页
李晓豁%郭娜%郑有山%王金兴%杨杰
李曉豁%郭娜%鄭有山%王金興%楊傑
리효활%곽나%정유산%왕금흥%양걸
掘进机%工作机构%冲击%偏载%有限元%应力
掘進機%工作機構%遲擊%偏載%有限元%應力
굴진궤%공작궤구%충격%편재%유한원%응력
roadheader%working mechanism%impact%offset load%finite element%stress
为探究冲击破岩掘进机典型工况下工作机构的力学特征,发现其薄弱环节并提供改进依据,利用Pro/E软件建立其工作机构三维实体模型,根据冲击锤破岩的力学模型,采用应力波合成理论,并利用M atlab汇编语言求得冲击破岩的凿入力,使用ANSYS软件对工作机构冲击巷道顶部右肩角时两钎杆由不同步到同步破岩的过程进行有限元分析。研究表明:由不同步向同步工况转换过程中,两钎杆应力差、扭矩、扭转变形逐渐减小直至相等;摆动支座与动臂及举升油缸、摆动油缸铰接处,摇臂与动臂、动臂油缸铰点处有应力集中;摆动支座是工作机构薄弱环节,最大变形发生在锤头部;偏载作用导致钎头有明显变形,动臂应力危险区位于受偏载侧,对工作机构力学性能影响较大。
為探究遲擊破巖掘進機典型工況下工作機構的力學特徵,髮現其薄弱環節併提供改進依據,利用Pro/E軟件建立其工作機構三維實體模型,根據遲擊錘破巖的力學模型,採用應力波閤成理論,併利用M atlab彙編語言求得遲擊破巖的鑿入力,使用ANSYS軟件對工作機構遲擊巷道頂部右肩角時兩釬桿由不同步到同步破巖的過程進行有限元分析。研究錶明:由不同步嚮同步工況轉換過程中,兩釬桿應力差、扭矩、扭轉變形逐漸減小直至相等;襬動支座與動臂及舉升油缸、襬動油缸鉸接處,搖臂與動臂、動臂油缸鉸點處有應力集中;襬動支座是工作機構薄弱環節,最大變形髮生在錘頭部;偏載作用導緻釬頭有明顯變形,動臂應力危險區位于受偏載側,對工作機構力學性能影響較大。
위탐구충격파암굴진궤전형공황하공작궤구적역학특정,발현기박약배절병제공개진의거,이용Pro/E연건건립기공작궤구삼유실체모형,근거충격추파암적역학모형,채용응력파합성이론,병이용M atlab회편어언구득충격파암적착입력,사용ANSYS연건대공작궤구충격항도정부우견각시량천간유불동보도동보파암적과정진행유한원분석。연구표명:유불동보향동보공황전환과정중,량천간응력차、뉴구、뉴전변형축점감소직지상등;파동지좌여동비급거승유항、파동유항교접처,요비여동비、동비유항교점처유응력집중;파동지좌시공작궤구박약배절,최대변형발생재추두부;편재작용도치천두유명현변형,동비응력위험구위우수편재측,대공작궤구역학성능영향교대。
In order to explore mechanical characteristics of roadheader working mechanism for im-pacting and crushing rock under typical conditions ,then to find the weak link and to provide the basis for improvement ,a three-dimensional solid model of the working mechanism was estab-lished by means of Pro/E and a mechanical model of crushing rock of the impact hammer w as ex-ported ,a penetrable force of crushing rock was obtained according to the stress wave theory and assembly language of Matlab .The process of two drill rods crushing from nonsynchronous to synchronous was analyzed by using ANSYS when the working mechanism impacted on the top right corner of a tunnel .The research showed that the stress difference of two drill rods ,the torque and torsional deformation of working mechanism decreased gradually to the same during the process .The stress concentration appeared on the hinge of swing bearing ,boom and lifting-swinging cylinder ,also on the hinge spot of the rocker arm ,boom and boom-cylinder .The swing bearing was the weakness of the working mechanism ,and the maximum deformation happened on the head of hammer .T he offset loads leaded to the obvious deformation of drill bit ,and the dan-gerous zone of boom stress located on the offset load side ,which had a great influence on the me-chanical properties of the mechanism .