工程设计学报
工程設計學報
공정설계학보
JOURNAL OF ENGINEERING DESIGN
2014年
5期
412-417
,共6页
钟立强%陈文华%潘骏%李湘生%何增良
鐘立彊%陳文華%潘駿%李湘生%何增良
종립강%진문화%반준%리상생%하증량
高速导带式数码印花机%故障模式影响分析%危害度分析%维护策略
高速導帶式數碼印花機%故障模式影響分析%危害度分析%維護策略
고속도대식수마인화궤%고장모식영향분석%위해도분석%유호책략
high-speed belt guide digital inkjet printing machine%failure mode and effect analysis%criticality analysis%maintenance strategy
导带式数码印花机发生故障,一方面影响企业生产进度,另一方面导致坯布打印失败而产生浪费,致使企业财产损失。为了降低机器故障率、减少财产损失,针对高速导带式数码印花机所有可能的故障,应用故障模式、影响及危害度分析(failure mode ,effects and criticality analysis ,FMECA)方法对其进行可靠性分析,找出了其薄弱环节为导带传送装置、喷墨打印装置、喷头清洗装置,得到了故障模式、影响及危害度分析表(FM ECA表)。并以此为基础,对危害度较大的故障模式给出了检修与日常维护建议,为企业制定高速导带式数码印花机的检修、保养策略提供依据,也为高速导带式数码印花机的可靠性设计提供基础,有利于提高其可靠性。
導帶式數碼印花機髮生故障,一方麵影響企業生產進度,另一方麵導緻坯佈打印失敗而產生浪費,緻使企業財產損失。為瞭降低機器故障率、減少財產損失,針對高速導帶式數碼印花機所有可能的故障,應用故障模式、影響及危害度分析(failure mode ,effects and criticality analysis ,FMECA)方法對其進行可靠性分析,找齣瞭其薄弱環節為導帶傳送裝置、噴墨打印裝置、噴頭清洗裝置,得到瞭故障模式、影響及危害度分析錶(FM ECA錶)。併以此為基礎,對危害度較大的故障模式給齣瞭檢脩與日常維護建議,為企業製定高速導帶式數碼印花機的檢脩、保養策略提供依據,也為高速導帶式數碼印花機的可靠性設計提供基礎,有利于提高其可靠性。
도대식수마인화궤발생고장,일방면영향기업생산진도,령일방면도치배포타인실패이산생낭비,치사기업재산손실。위료강저궤기고장솔、감소재산손실,침대고속도대식수마인화궤소유가능적고장,응용고장모식、영향급위해도분석(failure mode ,effects and criticality analysis ,FMECA)방법대기진행가고성분석,조출료기박약배절위도대전송장치、분묵타인장치、분두청세장치,득도료고장모식、영향급위해도분석표(FM ECA표)。병이차위기출,대위해도교대적고장모식급출료검수여일상유호건의,위기업제정고속도대식수마인화궤적검수、보양책략제공의거,야위고속도대식수마인화궤적가고성설계제공기출,유리우제고기가고성。
If belt guide digital printing machine faults , the production schedule will be slowed down and the grey cloth will failure to print which result in the enterprise property losses .In or-der to reduce the machine fault rate and the property losses ,aimed at all kinds of possible faults of the high-speed belt guide digital inkjet printing machine ,the fault mode ,effect and criticality anal-ysis method was applied to analyze the machine’s reliability .The weak links were found out in-cluding the conduction band transmission device ,inkjet printer ,nozzle cleaning device .T he list of the fault modes ,effects and criticality of the machine(the list of FMECA) was established .The routine maintenance and repairing suggestions for the high-speed belt guide digital inkjet printing machine was proposed based on the FMECA list and to the more critical fault modes .The work can be used as a reference in enterprise to make repair and maintenance strategy of the machine and can provide basis for the reliability design of the machine .