失效分析与预防
失效分析與預防
실효분석여예방
FAILURE ANALYSIS AND PREVENTION
2014年
5期
283-288
,共6页
磁性检屑器%腐蚀%铝合金%水基清洗剂
磁性檢屑器%腐蝕%鋁閤金%水基清洗劑
자성검설기%부식%려합금%수기청세제
magnetic chip detector%corrosion%aluminium alloy%water base cleaning agent
航空发动机新机交付装机时,发现辅助齿轮箱下磁性检屑器铝合金表面异常,检屑器孔口及内部液体中出现大量白色物质。通过对磁性检屑器异常表面形貌观察、能谱分析、化学滴定法分析确认了磁性检屑器异常表面属碱性介质引起的腐蚀,腐蚀产物为Na、Al形成的盐类物质,以及Al、Mg形成的Al( OH)3、Mg( OH)2的混合物。通过滑油分析、发动机装配情况调查、APC-Ⅰ型水基清洗剂成分分析及加速模拟试验,证明造成磁性检屑器发生腐蚀的介质为装配时进入齿箱的APC-Ⅰ型水基清洗剂。
航空髮動機新機交付裝機時,髮現輔助齒輪箱下磁性檢屑器鋁閤金錶麵異常,檢屑器孔口及內部液體中齣現大量白色物質。通過對磁性檢屑器異常錶麵形貌觀察、能譜分析、化學滴定法分析確認瞭磁性檢屑器異常錶麵屬堿性介質引起的腐蝕,腐蝕產物為Na、Al形成的鹽類物質,以及Al、Mg形成的Al( OH)3、Mg( OH)2的混閤物。通過滑油分析、髮動機裝配情況調查、APC-Ⅰ型水基清洗劑成分分析及加速模擬試驗,證明造成磁性檢屑器髮生腐蝕的介質為裝配時進入齒箱的APC-Ⅰ型水基清洗劑。
항공발동궤신궤교부장궤시,발현보조치륜상하자성검설기려합금표면이상,검설기공구급내부액체중출현대량백색물질。통과대자성검설기이상표면형모관찰、능보분석、화학적정법분석학인료자성검설기이상표면속감성개질인기적부식,부식산물위Na、Al형성적염류물질,이급Al、Mg형성적Al( OH)3、Mg( OH)2적혼합물。통과활유분석、발동궤장배정황조사、APC-Ⅰ형수기청세제성분분석급가속모의시험,증명조성자성검설기발생부식적개질위장배시진입치상적APC-Ⅰ형수기청세제。
The aluminium alloy surface of the magnetic chip detector in an aero-engine was found to be abnormal after installation. There was much white material in the porthole and internal liquid. The morphology, energy spectrum analysis, and chemical titration were carried out. The results show that the abnormal surface was caused by corrosion from alkali media, and the corrosion products were saline minerals with Na and Al and mixture including Al(OH)3 and Mg(OH)2. Through analyzing the lube, surveying engine assembly, analyzing composition of the APC-I water base cleaning agent and performing simulation test, it was found the APC-I water base cleaning agent caused the corrosion on the surface of the engine magnetic chip detector.