激光技术
激光技術
격광기술
LASER TECHNOLOGY
2014年
6期
733-737
,共5页
李建敏%王春明%闫飞%胡席远%吴圣川%张威
李建敏%王春明%閆飛%鬍席遠%吳聖川%張威
리건민%왕춘명%염비%호석원%오골천%장위
激光技术%激光-金属惰性气体复合焊%铝合金%微观组织%力学性能
激光技術%激光-金屬惰性氣體複閤銲%鋁閤金%微觀組織%力學性能
격광기술%격광-금속타성기체복합한%려합금%미관조직%역학성능
laser technique%laser-metal inert gas hybird welding%aluminum alloy%microstructure%mechanical properties
为了研究高强度铝合金的焊接性能,了解激光与金属惰性气体( MIG)之间的相互作用机理,进一步优化焊接工艺参量,采用光纤激光器与MIG复合焊焊机对3mm厚6005A铝合金进行了复合焊接试验研究。结合焊缝形貌、接头的力学性能等,分析了工艺参量对焊缝质量的影响规律。结果表明,采用激光-MIG复合焊接6005A,在合适的工艺参量下,可以实现表面成形良好的接头;焊缝中的物相主要由α-Al固溶体和弥散分布在基体中的第二相Mg2 Si组成;焊缝区的显微硬度明显低于热影响区和母材的显微硬度,接头的断裂处发生在焊缝区,这是由于焊接热循环导致焊缝区组织粗化与气孔缺陷所致,接头的断裂形式为韧性断裂,断裂处呈现大量的韧窝,接头的抗拉强度为251.52MPa,可以达到母材的89.19%。焊接质量符合工程需要。
為瞭研究高彊度鋁閤金的銲接性能,瞭解激光與金屬惰性氣體( MIG)之間的相互作用機理,進一步優化銲接工藝參量,採用光纖激光器與MIG複閤銲銲機對3mm厚6005A鋁閤金進行瞭複閤銲接試驗研究。結閤銲縫形貌、接頭的力學性能等,分析瞭工藝參量對銲縫質量的影響規律。結果錶明,採用激光-MIG複閤銲接6005A,在閤適的工藝參量下,可以實現錶麵成形良好的接頭;銲縫中的物相主要由α-Al固溶體和瀰散分佈在基體中的第二相Mg2 Si組成;銲縫區的顯微硬度明顯低于熱影響區和母材的顯微硬度,接頭的斷裂處髮生在銲縫區,這是由于銲接熱循環導緻銲縫區組織粗化與氣孔缺陷所緻,接頭的斷裂形式為韌性斷裂,斷裂處呈現大量的韌窩,接頭的抗拉彊度為251.52MPa,可以達到母材的89.19%。銲接質量符閤工程需要。
위료연구고강도려합금적한접성능,료해격광여금속타성기체( MIG)지간적상호작용궤리,진일보우화한접공예삼량,채용광섬격광기여MIG복합한한궤대3mm후6005A려합금진행료복합한접시험연구。결합한봉형모、접두적역학성능등,분석료공예삼량대한봉질량적영향규률。결과표명,채용격광-MIG복합한접6005A,재합괄적공예삼량하,가이실현표면성형량호적접두;한봉중적물상주요유α-Al고용체화미산분포재기체중적제이상Mg2 Si조성;한봉구적현미경도명현저우열영향구화모재적현미경도,접두적단렬처발생재한봉구,저시유우한접열순배도치한봉구조직조화여기공결함소치,접두적단렬형식위인성단렬,단렬처정현대량적인와,접두적항랍강도위251.52MPa,가이체도모재적89.19%。한접질량부합공정수요。
In order to study the welding of high-strength aluminum alloy , understand the interaction mechanism between laser and metal inert gas ( MIG) and optimize the welding process parameters further , experimental investigation on 6005A aluminum alloy with 3mm thickness in laser-MIG hybrid welding was performed using fiber laser and MIG welding machine.The influence of process parameters on weld quality was analyzed after combining weld morphology with mechanical properties of joints .The results show that a joint with good deformation for 6005A aluminum alloy under appropriate process parameters can be achieved in laser-MIG hybrid welding .Phases in the weld are mainly composed of α-Al solid solution and the second phase Mg 2 Si dispersed in the matrix .It also is found that the hardness in the weld zone is significantly lower than that of the heat affected zone and the base metal .The fracture of welded joint occurs in the weld zone on account of microstructure coarsening and porosity defect induced by welding thermal cycle .It ruptures in the form of ductile fracture, where a lot of dimples appear .The tensile strength of the joint is 251.52MPa, 89.19% of the parent material.The weld quality meets the project requirements .