机床与液压
機床與液壓
궤상여액압
MACHINE TOOL & HYDRAULICS
2014年
18期
108-112
,共5页
刀具寿命%磨损%加工效率%数学模型%SKD1 1
刀具壽命%磨損%加工效率%數學模型%SKD1 1
도구수명%마손%가공효솔%수학모형%SKD1 1
Tools life%Wear%Machining efficiency%Mathematical model%SKD1 1
为提高SKD11模具钢铣削刀具的寿命,对SKD11模具钢进行了刀具寿命铣削试验,基于极差方法分析了各工艺参数对刀具寿命的影响规律。基于刀具寿命铣削试验,利用多元线性回归方法,推导并求解出了SKD11模具钢铣削刀具磨损的数学模型。利用最优化设计方法和MATLAB优化工具箱,以加工效率和刀具磨损为目标函数,针对实际的铣削问题优选了工艺参数。优化的工艺参数能兼顾刀具寿命和加工效率,为加工企业降低综合生产成本提供了重要的理论依据和案例参考。
為提高SKD11模具鋼鐉削刀具的壽命,對SKD11模具鋼進行瞭刀具壽命鐉削試驗,基于極差方法分析瞭各工藝參數對刀具壽命的影響規律。基于刀具壽命鐉削試驗,利用多元線性迴歸方法,推導併求解齣瞭SKD11模具鋼鐉削刀具磨損的數學模型。利用最優化設計方法和MATLAB優化工具箱,以加工效率和刀具磨損為目標函數,針對實際的鐉削問題優選瞭工藝參數。優化的工藝參數能兼顧刀具壽命和加工效率,為加工企業降低綜閤生產成本提供瞭重要的理論依據和案例參攷。
위제고SKD11모구강선삭도구적수명,대SKD11모구강진행료도구수명선삭시험,기우겁차방법분석료각공예삼수대도구수명적영향규률。기우도구수명선삭시험,이용다원선성회귀방법,추도병구해출료SKD11모구강선삭도구마손적수학모형。이용최우화설계방법화MATLAB우화공구상,이가공효솔화도구마손위목표함수,침대실제적선삭문제우선료공예삼수。우화적공예삼수능겸고도구수명화가공효솔,위가공기업강저종합생산성본제공료중요적이론의거화안례삼고。
In order to improve tool life for hardened steel SKD1 1 during the mil ing process,the related mil ing experiments are carried out and the influence of cutting parameters on tool life is analyzed based on range method.It is found that the influence of axial cutting depth on tool wear is pretty strong,and the influence of radial cutting width on tool wear is very weak.Based on the mil ing experiments,the mathematical model of tool wear is established by using of regression a-nalysis method.In order to solve the actual mil ing problem,the cutting parameters are optimized by using of SQP optimization method based on MATLAB software.During the optimization process,the machining efficiency and the tool wear quantity are set as the objective function. The optimized cutting parameters could greatly improve the machining efficiency in the premise of ensuring smal er tool wear,and it provides the important theory evidence and case reference for NC machining enterprises to reduce compositive production costs.