烟草科技
煙草科技
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TOBACCO SCIENCE & TECHNOLOGY
2014年
10期
32-34
,共3页
丁多%黄溢清%黄富%梅小明%姚建文%尚勇%袁重阳%邓鹏
丁多%黃溢清%黃富%梅小明%姚建文%尚勇%袁重暘%鄧鵬
정다%황일청%황부%매소명%요건문%상용%원중양%산붕
滤棒成型机组%加香胶囊%添加装置%伺服控制%数据信号处理
濾棒成型機組%加香膠囊%添加裝置%伺服控製%數據信號處理
려봉성형궤조%가향효낭%첨가장치%사복공제%수거신호처리
Filter rod maker%Flavor capsule%Distributing device%Servo control%Digital signal Processing
为提高加香胶囊滤棒的生产效率,采用伺服控制和数据信号处理技术研制了滤棒加香胶囊添加装置。该装置由控制单元、供给料斗、执行机构、负压风机等部分组成,通过控制单元采集机组生产速度信号,由伺服电机带动执行机构的主辊和副辊旋转,以满足胶囊在滤棒中的间距分布要求,同时对胶囊缺失及胶囊间距不合格滤棒进行剔除。结果表明:该装置运行稳定,操作方便,生产的加香胶囊复合滤棒的圆周、吸阻、硬度、圆度等指标均达到工艺要求。滤棒中的胶囊排列均匀,间距稳定,加香胶囊滤棒和加香胶囊复合滤棒中胶囊缺失支数均为零,胶囊间距不合格支数分别为4支/万支和1支/万支。实现了加香胶囊复合滤棒的批量生产,且不会影响普通滤棒的正常生产。
為提高加香膠囊濾棒的生產效率,採用伺服控製和數據信號處理技術研製瞭濾棒加香膠囊添加裝置。該裝置由控製單元、供給料鬥、執行機構、負壓風機等部分組成,通過控製單元採集機組生產速度信號,由伺服電機帶動執行機構的主輥和副輥鏇轉,以滿足膠囊在濾棒中的間距分佈要求,同時對膠囊缺失及膠囊間距不閤格濾棒進行剔除。結果錶明:該裝置運行穩定,操作方便,生產的加香膠囊複閤濾棒的圓週、吸阻、硬度、圓度等指標均達到工藝要求。濾棒中的膠囊排列均勻,間距穩定,加香膠囊濾棒和加香膠囊複閤濾棒中膠囊缺失支數均為零,膠囊間距不閤格支數分彆為4支/萬支和1支/萬支。實現瞭加香膠囊複閤濾棒的批量生產,且不會影響普通濾棒的正常生產。
위제고가향효낭려봉적생산효솔,채용사복공제화수거신호처리기술연제료려봉가향효낭첨가장치。해장치유공제단원、공급료두、집행궤구、부압풍궤등부분조성,통과공제단원채집궤조생산속도신호,유사복전궤대동집행궤구적주곤화부곤선전,이만족효낭재려봉중적간거분포요구,동시대효낭결실급효낭간거불합격려봉진행척제。결과표명:해장치운행은정,조작방편,생산적가향효낭복합려봉적원주、흡조、경도、원도등지표균체도공예요구。려봉중적효낭배렬균균,간거은정,가향효낭려봉화가향효낭복합려봉중효낭결실지수균위령,효낭간거불합격지수분별위4지/만지화1지/만지。실현료가향효낭복합려봉적비량생산,차불회영향보통려봉적정상생산。
In order to improve the production efficiency of filter rod with embedded flavor capsules, a device incorporating servo control and digital signal processing technologies was developed, it was composed of a control unit, a feeding hopper, an actuating mechanism, and a suction fan. The signal of production speed of filter rod maker was collected by the control unit, the main roller and auxiliary roller in the actuating mechanism were driven by a servo motor for distributing capsules in filter rod, and the filter rods with capsule missing or not properly distributed were rejected. The results showed that the device was good in stability and convenient in operation, the circumference, draw resistance, hardness, roundness of the combined filter rod containing flavor capsules met technical requirements. The capsules in filter rod was uniformly spaced, the filter rods and combined filter rods in which the flavor capsules were not properly positioned accounted for 0.04%and 0.01%, respectively; and none of these two kinds of filter rod was found where the capsule was absent. The batch production of combined filter rod containing flavor capsules was realized, and the production of normal filter rod was not influenced.