中国舰船研究
中國艦船研究
중국함선연구
CHINESE JOURNAL OF SHIP RESEARCH
2014年
5期
121-128
,共8页
陈诚%张雪彪%刘玉君%汪骥
陳誠%張雪彪%劉玉君%汪驥
진성%장설표%류옥군%왕기
船体板%感应加热%数值模拟%正交试验
船體闆%感應加熱%數值模擬%正交試驗
선체판%감응가열%수치모의%정교시험
hull plate%induction heating%numerical simulation%orthogonal experiment
针对钢板移动式感应加热成形问题,采用正交试验分析得出影响钢板感应加热的主要因素是加热速度和空气间隙,并利用数值模拟分析这两个工艺参数与钢板变形之间的关系。结果表明,加热速度和空气间隙会影响加热深度,进而对横向收缩量、横向角变形和垂向位移有显著的影响。最后,在数值计算样本的基础上推导横向收缩量的回归数学模型,发现回归模型的计算值与试验值之间的相对误差在工程允许范围内,证明回归模型的计算结果可靠。
針對鋼闆移動式感應加熱成形問題,採用正交試驗分析得齣影響鋼闆感應加熱的主要因素是加熱速度和空氣間隙,併利用數值模擬分析這兩箇工藝參數與鋼闆變形之間的關繫。結果錶明,加熱速度和空氣間隙會影響加熱深度,進而對橫嚮收縮量、橫嚮角變形和垂嚮位移有顯著的影響。最後,在數值計算樣本的基礎上推導橫嚮收縮量的迴歸數學模型,髮現迴歸模型的計算值與試驗值之間的相對誤差在工程允許範圍內,證明迴歸模型的計算結果可靠。
침대강판이동식감응가열성형문제,채용정교시험분석득출영향강판감응가열적주요인소시가열속도화공기간극,병이용수치모의분석저량개공예삼수여강판변형지간적관계。결과표명,가열속도화공기간극회영향가열심도,진이대횡향수축량、횡향각변형화수향위이유현저적영향。최후,재수치계산양본적기출상추도횡향수축량적회귀수학모형,발현회귀모형적계산치여시험치지간적상대오차재공정윤허범위내,증명회귀모형적계산결과가고。
Aiming at the problem of induction heating forming of steel plates, the major influencing factors of steel induction heating are analyzed through orthogonal experiments and turn out to be heating rate and air gap;the relationship between the two parameters and deformation of plates is explored with the method of numerical simulation, which shows that the heat rate and air gap affect the heating depth and have a sig-nificant impact on the value of transverse shrinkage, transverse angular distortion, and vertical displace-ment. Finally, the regression formula is derived based on numerical samples, and the relative error between the theoretical result and the experiment value is within permissible range, which successfully validates the regression formula.